PE Global is currently recruiting for an E&I Maintenance Technician for a leading multi-national Biotech client based in Carlow.
This is an initial 11-month contract position working on a 24/5 shift pattern responsible for maintaining, calibrating, troubleshooting, and improving electrical, instrumentation, automation, and control systems in support of pharmaceutical manufacturing operations.
ROLE:
- Provide effective technical support to Production in all aspects of electrical, instrumentation, and automation maintenance, installation, modification, calibration, preventative maintenance (PM), and fault diagnosis.
- Perform routine and corrective maintenance on electrical systems, process instrumentation, control systems, field devices, and associated plant equipment to ensure safe, reliable, and compliant operation.
- Execute calibration activities on process instrumentation including pressure, temperature, flow, level, analytical instruments, control valves, and monitoring systems.
- Support maintenance planning and execution by completing planned and emergency work orders, calibrations, PMs, and breakdown repairs in a timely manner.
- Maintain and troubleshoot PLC, HMI, SCADA, MES, and DCS-based systems, ensuring optimal equipment performance and uptime.
- Investigate and resolve equipment faults through systematic troubleshooting of electrical, instrumentation, and control systems.
- Interpret P&IDs, loop drawings, electrical schematics, control panel drawings, and equipment specifications when planning and performing maintenance activities.
- Document all maintenance, calibration, and modification activities accurately within the CMMS, ensuring complete equipment history and compliance with GMP requirements.
- Support planned shutdowns and maintenance projects by coordinating activities and ensuring required resources, spare parts, and documentation are available to minimize downtime.
- Participate in equipment upgrades, installations, commissioning, qualification activities, and change control processes associated with plant and utility systems.
- Perform root cause analysis of equipment failures and recurring issues using structured problem-solving methodologies such as 5 Whys, Fishbone Diagrams, and FMEA, implementing effective corrective and preventive actions (CAPAs).
- Support continuous improvement initiatives through active participation in Kaizen events, reliability improvements, energy reduction projects, and automation enhancements.
- Liaise with equipment vendors and external contractors regarding troubleshooting, maintenance support, spare parts procurement, and system upgrades.
- Support the maintenance of critical utility and manufacturing systems which may include HVAC, purified water, clean steam, process skids, filling lines, inspection systems, autoclaves, washers, and facility monitoring systems.
- Assist in the development, review, and implementation of maintenance procedures, calibration procedures, SOPs, training documentation, and technical standards.
- Ensure compliance with all Global Policies, Procedures, Regulatory Requirements, Environmental Health & Safety standards, and current Good Manufacturing Practices (cGMPs).
- Promote and actively contribute to a safe, compliant, and high-performance culture across the site.
- Perform additional duties as assigned.
REQUIREMENTS:
- A time-served Electrical, Instrumentation, Automation, Mechatronics, MAMF or equivalent Engineering Apprenticeship, supported by a relevant Certificate, Diploma, or Trade Qualification.
- Previous experience working within a highly regulated pharmaceutical, biotechnology, medical device, food, or GMP manufacturing environment.
- Strong hands‑on experience in electrical maintenance, instrumentation calibration, fault‑finding, and troubleshooting.
- Knowledge of process instrumentation including pressure, temperature, flow, level, analytical instruments, control valves, transmitters, and sensors.
- Experience working with PLC, SCADA, HMI, MES, or DCS control systems.
- Good understanding of electrical systems, instrumentation loops, pneumatics, automation systems, and process control principles.
- Experience using CMMS systems such as SAP, Maximo, or equivalent maintenance management software.
- Strong analytical and problem‑solving skills with experience in root cause investigations and continuous improvement methodologies.
- Proficiency in Microsoft Office and other job‑related software applications.
- Excellent communication, organizational, and teamwork skills, with the ability to communicate technical information effectively across functions.
- A strong commitment to safety, quality, compliance, and operational excellence.
***Please note our client cannot assist with any visa sponsorship and candidates must have the correct visa to live and work in Ireland***