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Merck seeks an Upstream Technical Operations Lead at our Dunboyne biologics site. You will own end-to-end upstream activities, guide tech transfer, and deliver on commercial lifecycle milestones. You will lead scientists and engineers in a fast-paced, GMP-regulated environment.
You will shape technical strategy, drive risk-based decisions, and partner across Development, Quality, and Global MSAT to deliver a growing pipeline with excellence in process engineering and manufacturing performance.
Join our state-of-the-art biologics manufacturing facility in Dunboyne as the Upstream Technical Operations Lead. In this pivotal role, you will hold end-to-end technical, manufacturing, and people accountability for a complex, growing biologics program. Reporting directly to the Upstream Technical Operations Director as part of the MSAT function, you will lead a high-performing team of scientists and engineers delivering day-to-day manufacturing support across the entire upstream process— from media preparation and cell culture to bioreactor operations, harvest, and process monitoring.
Maintain end-to-end technical ownership of the assigned biologics program, guiding activities from technology transfer and PPQ execution through to commercial lifecycle management.
Act as a core member of the Upstream technical leadership team, helping to shape the site's overall technical strategy and execution standards.
Enable robust, compliant, and reliable production by providing visible, floor-based technical support to resolve real-time manufacturing issues.
Set clear priorities, expectations, and decision-making frameworks to ensure rapid deviation investigations, root-cause analyses, and change implementation.
Proactively identify, assess, and resolve manufacturing risks, establishing strong escalation practices and transparent communication with site and global stakeholders.
Lead, coach, and develop a team of upstream scientists, engineers, SMEs, and subteam leads, ensuring clear accountabilities, capacity management, and strong engagement.
Foster a culture of continuous learning, scientific rigor, engineering excellence, psychological safety, and lean-driven improvement.
Mentor team members through complex problem-solving, stretch assignments, and subteam leadership opportunities to strengthen site succession plans.
Collaborate closely with Downstream Receiving Unit lead, Integrated Process Teams, Commercialisation partners, and the Global Biologics Organisation to align technical priorities, share best practice, and accelerate the successful delivery of a complex and evolving pipeline.
Partner closely at the interface between Development, Quality, Engineering, Automation, Supply Chain, and global technical partners to drive strategic program delivery.
Degree: B.S., M.S., or Ph.D. in a relevant Engineering or Scientific discipline.
Experience: A minimum of 8-10 years of experience in biopharmaceutical manufacturing and/or development, with a proven track record in scientific and technical leadership roles.
Deep technical expertise in biologics molecules, cell culture, seed train, bioreactor operations, media/feed strategies, harvest, process equipment, and automation.
Proven experience in biologics drug substance development, technology transfer, PPQ, and new product introduction.
Strong operational experience in a highly regulated GMP environment, including regulatory filings, investigations, quality notifications, CAPA management, and audit readiness.
Solid understanding of product lifecycle management, financial stewardship, and the ability to manage resource allocation across multiple complex programs.
Proven ability to build, scale, and lead high-performing technical teams, setting clear priorities and coaching technical decision-making.
Excellent communication and presentation capabilities, with a demonstrated ability to influence and collaborate across all levels of a global network.
A strong sense of urgency, resilience, and change agility, combined with an engaging, motivational leadership style.
Work in a cutting-edge, state-of-the-art biologics facility in Dunboyne.
Lead a diverse, growing pipeline of biologics programs.
Drive technical excellence within a highly collaborative, cross-functional, global network.
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