Smelter Operation Readiness - Engineer, Process Automation

Freeport Indonesia; Gresik; On-site; USD 30,000 - 70,000; Full time

Job summary

An innovative firm is seeking a Smelter Operation Readiness Engineer specializing in Process Automation. This role focuses on designing and implementing advanced automation systems that enhance operational efficiency and safety in smelting and refining processes. Collaborating with engineers and operators, you will integrate cutting-edge technologies such as DCS, PLCs, and IoT devices. The ideal candidate will possess a strong background in engineering, with a focus on process optimization and data analysis. Join a forward-thinking team dedicated to improving production reliability and safety standards in a dynamic industrial environment.

Qualifications

• 3-5 years experience in smelting, refining, or heavy industrial processes.
• Knowledge of industrial safety standards and environmental regulations.

Responsibilities

• Design and implement automation systems for smelting operations.
• Optimize processes to reduce manual intervention and improve stability.
• Troubleshoot automation systems to minimize production interruptions.

Skills

Automation System Design

PLC Programming

DCS Configuration

Process Optimization

Data Analysis

IoT Solutions

Education

Bachelor's Degree in Physics Engineering

Master's Degree in Electrical Engineering

Tools

TIA Portal

Siemens PCS7

PI System

Job description

Smelter Operation Readiness - Engineer, Process Automation

Gresik, East Java, Indonesia PTFI Smelter

Job Openings Smelter Operation Readiness - Engineer, Process Automation

About the job Smelter Operation Readiness - Engineer, Process Automation

The purpose of this position :

Designing, implementing, and maintaining automation systems to improve operational enhancement and efficiency, safety, process reliability, and dependable operation of Smelter & Refinery control system. Work collaboratively with other engineers and operators to optimizing and integrating advanced technologies like DCS, PLCs (Programmable Logic Controllers), SCADA systems, and IoT devices into smelting & refining operations.

The key duties and responsibilities of this position:

1. Automation System Design and Implementation

• Design and program control systems for equipment like furnaces, mills, and conveyors.
• Develop and configure PLCs (TIA Portal), DCS (Siemens PCS7), IMS and/or SCADA systems to monitor and control processes.
• Interfacing between DCS and MCC (DOL, VSD and SIPROTEC).
• Implement advanced sensors and IoT solutions for real-time data acquisition.

2. Process Optimization

• Identify opportunities for automation to reduce manual intervention and improve process stability.
• Implement control loops and algorithms for optimized temperature, pressure, level, flow, and analyser control.
• Reduce downtime by automating maintenance alerts and diagnostics.

3. Equipment Integration

• Ensure seamless integration of new automation systems or packages with existing equipment.
• Collaborate with equipment vendors and maintenance teams to ensure compatibility and functionality.

4. Troubleshooting and Maintenance

• Diagnose and resolve issues in automation systems, minimizing production interruptions.

5. Data Analysis and Reporting

• Utilize automation systems to collect and analyse process data for performance improvement.
• Generate reports on production efficiency, equipment performance, and process deviations.

6. Safety and Compliance

• Implement automated safety systems, such as emergency shutdowns and alarm management.
• Ensure automation solutions comply with industry safety standards and environmental regulations.

7. Support

• Engage and collaborate with operators, process engineers, technicians and contractors to execute work assignments.
• Provide technical support for troubleshooting and system upgrades.

The key challenges in this position:

• Process Optimization by balancing efficiency, cost, and quality while maintaining consistent output.
• Raw Material Variability due to inconsistent quality of ore or concentrates affects process stability and output.
• Communicating complex process adjustments to technical team.

The background, education, and work experience needed to succeed in this job are:

• Bachelors Degree or Masters Degree in Physic Engineering, Electrical Engineering or related field with minimum 3-5 years of experience in smelting, refining, or similar heavy industrial processes.
• Having knowledge in PI system.
• Having experience in Virtualization and Industrial Communication Protocols.

Core Competencies (Knowledge, Skills & Characters):

• Knowledge of process simulation software (Training Simulator)
• Analytical thinking for diagnosing and resolving process inefficiencies.
• Knowledge of industrial safety standards and environmental regulations.
• Ability to present findings and recommendations clearly to teams and management.

The key areas that the incumbent have decision-making responsibility:

• Recommend upgrades or automation technologies to improve operational reliability.