Operational Excellence Manager - Electronics (Batam)

Michael Page; Astina; On-site; USD 36.000 - 60.000; Full time

Job summary

A leading global electronic company in Batam is seeking a Process Engineering Manager. The role requires expertise in yield optimization, quality assurance, and team leadership. Candidates must possess Six Sigma Green Belt certification and a degree in engineering. The position offers a dynamic working environment with opportunities for career advancement.

Benefits

Dynamic working environment

Clear career pathway

Qualifications

• Six Sigma Green Belt certification with experience in DMAIC projects.
• Expertise in quality tools including SPC and FMEA.
• Strong leadership and communication skills.

Responsibilities

• Lead teams for yield loss analysis and improvement.
• Implement quality control measures to reduce complaints.
• Manage and mentor a team of engineers.

Skills

Six Sigma Green Belt

Quality Tools (DOE, SPC, FMEA)

Leadership

Problem-solving

Communication

Education

Bachelor's degree in Engineering

Tools

Minitab

JMP

CAD/CAM software

Job description

• Work in an international and diverse setting
• Dynamic Working Environment

About Our Client

The company is a leading global electronic players in Batam, Kepulauan Riau.

Job Description

1. Yield & Process Optimization

• Lead cross-functional teams to analyze yield losses using Fishbone, 5W, DOE, and Pareto analysis, targeting a ≥20% annual yield improvement.
• Drive Lean Six Sigma (DMAIC/DMADV) projects to optimize pick-and-place, soldering, coating, and other critical processes.
• Improve workflows, reduce cycle times, and optimize layouts using CAD and simulation tools to minimize waste.

2. Quality & Customer Satisfaction

• Implement SPC, FMEA, and Control Plans to enhance process stability and reduce customer complaints.
• Resolve escalated quality issues (e.g., solder defects, component failures) through robust CAPA and supplier/material evaluations.

3. Team Leadership

• Manage and mentor a team of 10+ process engineers, setting KPIs for scrap reduction, productivity, and complaint resolution.
• Train engineers in advanced problem-solving techniques and industry best practices (DFM, PFMEA).

4. Technical Innovation

• Collaborate with PE and R&D teams to qualify new materials and equipment.
• Drive automation and digitalization initiatives (IoT, MES integration) to enhance throughput and process efficiency.

5. Compliance & Reporting

• Ensure compliance with ISO 9001, IATF 16949, and other industry standards.
• Present weekly/monthly reports to executives on project ROI, cost savings, scrap rates, and quality metrics.

The Successful Applicant

• Six Sigma Green Belt certification, with a proven track record in DMAIC projects (e.g., yield improvement, OEE optimization).
• Expertise in quality tools: DOE, SIPOC, Fishbone, 5W, FMEA, SPC, Control Charts.
• Experience with Minitab, JMP, CAD/CAM software, and ERP/MES systems.
• Familiarity with automation and Industry 4.0 technologies (vision systems, predictive maintenance).
• Strong leadership, coaching, and conflict resolution abilities.
• Ability to thrive in fast-paced, high-pressure environments with an agile mindset.
• Excellent communication skills for cross-functional collaboration and customer engagement.
• Bachelor's degree in Electrical, Mechanical, Industrial, or Chemical Engineering.

What's on Offer

• Work in an international and diverse setting
• Dynamic Working Environment
• Clear career pathway