Smelter Operation Readiness - Sr. Engineer, Process Automation

PT Freeport Indonesia; Gresik; On-site; IDR 200,000,000 - 300,000,000; Full time

Job summary

A leading company in the Mining, Minerals & Metals industry is seeking a Senior Engineer in Process Automation. This role focuses on designing and maintaining automation systems to enhance operational efficiency and safety. The ideal candidate will collaborate with engineers and operators to integrate advanced technologies, ensuring seamless operations in smelting and refining processes. Applicants should have a relevant degree and experience in the industry, along with strong analytical and communication skills.

Qualifications

• 3-5 years of experience in smelting, refining, or heavy industry processes.
• Knowledge of virtualization and industrial communication protocols.

Responsibilities

• Design and implement automation systems for smelting and refining operations.
• Optimize processes and integrate advanced technologies.

Skills

Analytical skills

Effective communication

Education

Bachelor's or Master's degree in Physics

Bachelor's or Master's degree in Electrical Engineering

Tools

PI System

Process simulation software

Job description

Smelter Operation Readiness - Sr. Engineer, Process Automation

The purpose of this position:

Design, implement, and maintain automation systems to enhance operational efficiency, safety, process reliability, and dependable operation of the Smelter & Refinery control system. Collaborate with engineers and operators to optimize and integrate advanced technologies such as DCS, PLCs, SCADA systems, and IoT devices into smelting & refining operations.

Key duties and responsibilities:

1. Automation System Design and Implementation
   • Design and program control systems for equipment like furnaces, mills, and conveyors.
   • Develop and configure PLCs (TIA Portal), DCS (Siemens PCS7), IMS, and SCADA systems for process monitoring and control.
   • Interface between DCS and MCC (DOL, VSD, SIPROTEC).
   • Implement sensors and IoT solutions for real-time data acquisition.
2. Process Optimization
   • Identify automation opportunities to reduce manual intervention and enhance process stability.
   • Implement control loops and algorithms for temperature, pressure, level, flow, and analyzer control.
   • Automate maintenance alerts and diagnostics to reduce downtime.
3. Equipment Integration
   • Ensure seamless integration of new automation systems with existing equipment.
   • Collaborate with vendors and maintenance teams for compatibility and functionality.
4. Troubleshooting and Maintenance
   • Diagnose and resolve automation system issues to minimize production disruptions.
5. Data Analysis and Reporting
   • Use automation systems for data collection and analysis to improve performance.
   • Generate reports on efficiency, equipment performance, and deviations.
6. Safety and Compliance
   • Implement automated safety systems, including emergency shutdowns and alarms.
   • Ensure compliance with safety standards and environmental regulations.
7. Support
   • Work with operators, engineers, technicians, and contractors for work execution.
   • Provide technical support for troubleshooting and upgrades.

Key challenges:

• Balancing efficiency, cost, and quality in process optimization.
• Managing raw material variability affecting process stability.
• Communicating complex process adjustments effectively.

Qualifications:

• Bachelor's or Master's degree in Physics, Electrical Engineering, or related field with 3-5 years of experience in smelting, refining, or heavy industry processes.
• Knowledge of PI System.
• Experience in virtualization and industrial communication protocols.

Core competencies:

• Knowledge of process simulation software.
• Analytical skills for diagnosing process inefficiencies.
• Understanding of safety standards and environmental regulations.
• Effective communication skills for presenting findings.

Decision-making responsibilities:

• Recommend upgrades and automation technologies to improve reliability.

Application deadline: 14 May 2025

Mining, Minerals & Metals industry with over 10,000 employees

Contact email: