Process Engineer

Heraeus Materials Singapore Pte Ltd; Hong Kong; On-site; HKD 420,000 - 660,000; Full time

Job summary

Heraeus Materials Singapore Pte Ltd seeks a Process Engineer to sustain and optimize bonding wire manufacturing processes, tackle issues, and drive continuous improvements for yield, cost, and on-time delivery.

You will lead projects across metallurgical and coating processes, collaborate with multi-functional teams, and support new product introductions with emphasis on quality and process control. 2 years experience preferred.

Qualifications

• Bachelor of Engineering, Mechanical Engineering, Chemical Engineering, Electrical & Electronics Engineering, Physics, or related engineering fields.
• 2 years of relevant experience is preferred.
• Knowledge in Semiconductor interconnect, assembly materials related knowledge and practical experience preferred.
• Knowledge in mechanical processing, material characterization is highly advantageous.
• Experience in resolving a manufacturing process and product issues indepedently.
• Strong troubleshooting and solving skills.
• Knowledge in Occupational Health and Safety (OHS) and Environmental Management System (EMS).
• Understanding of Six Sigma, Lean Manufacturing, FMEA, DOE, and root cause analysis methodologies is advantageous.

Responsibilities

• Lead or participate in metallurgical and materials projects involving micro-alloyed castings, mechanical deformation, thermo-mechanical treatment, and bonding wire coating processes.
• Evaluate new machines, products, processes, and raw materials.
• Sustain and control existing manufacturing processes.
• Investigate and resolve production issues and customer complaints.
• Support daily bonding wire production activities related to process control, equipment performance, product characteristics, quality assurance, and shipment requirements.
• Collaborate with cross-functional teams to update FMEA, Control Plan, SOP documentation.
• Drive continuous yield, productivity, scrap reduction, cost savings, MES implementation, and on-time delivery (OTD) performance.
• Monitor SPC/SQC metrics, initiate CAPA, and provide KPI reporting to management.
• Work with suppliers and external partners to support manufacturing processes and Industry 4.0 projects.
• Lead or participate in process control and technology improvement projects to enhance quality and efficiency.

Skills

Troubleshooting

SPC

Minitab/JMP

Six Sigma

Lean Manufacturing

FMEA/DOE

OHS/EMS knowledge

Education

Bachelor of Engineering (Mechanical / Chemical / EE)

Tools

Minitab

JMP

SPC methods

Job description

This Process Engineer responsible for sustaining and optimizing manufacturing processes, troubleshooting production issues, driving continuous process improvements, supporting new product introductions, and ensuring product quality, yield, productivity, and cost competitiveness in bonding wire manufacturing operations.

Job Responsibilities:

• Lead or participate in metallurgical and materials engineering projects involving micro-alloyed castings, mechanical deformation, thermo-mechanical treatment, and bonding wire coating processes, including:
• Evaluation of new machines, products, processes, and raw materials
• Sustaining and controlling existing manufacturing processes
• Investigation and resolution of production issues and customer complaints
• Support daily bonding wire production activities related to process control, equipment performance, product characteristics, quality assurance, and shipment requirements. Monitor key process variables, analyze deviations and variations, and implement corrective & preventive actions.
• Authorized to place lots on hold, initiate rework activities, and recommend disposition actions in accordance with quality management procedures.
• Collaborate with cross-functional teams, including Manufacturing, Maintenance, NPI, and Quality Assurance, to develop and improve processes, procedures, workflows, and updating FMEA, Control Plan, SOP documentation.
• Drive continuous improvements in yield, productivity, scrap reduction, cost savings, MES implementation, and on-time delivery (OTD) performance. Monitor SPC/SQC metrics, initiate corrective and preventive actions (CAPA), and provide regular KPI reporting to management.
• Work with suppliers and external partners to support manufacturing processes, equipment development, automation initiatives, and Industry 4.0 transformation projects.
• Lead or participate in process control and technology improvement projects to enhance product quality, manufacturing efficiency, product performance, and cost competitiveness while identifying opportunities for process simplification and automation.

Job Requirement:

• Bachelor of Engineering, Mechanical Engineering, Chemical Engineering, Electrical & Electronics Engineering, Physics, or related engineering fields.
• 2 years of relevant experience is preferred.
• Knowledge in Semiconductor interconnect, assembly materials related knowledge and practical experience preferred.
• Knowledge in mechanical processing, material characterization is highly advantageous.
• Experience in resolving a manufacturing process and product issues indepedently.
• Strong troubleshooting and solving skills.
• Knowledge in statistical tools(SPC, Minitab/JMP) is prefered.
• Knowledge in Occupational Health and Safety (OHS) and Environmental Management System (EMS).
• Understanding of Six Sigma, Lean Manufacturing, FMEA, DOE, and root cause analysis methodologies is advantageous.