Systems and Controls Engineer

Robert Bosch Group; Birmingham; On-site; GBP 45,000 - 65,000; Full time

Benefits offered by this job

Employee discounts

On-site parking

Sports and health opportunities

Job summary

HydraForce, operating from our Birmingham facility, designs and manufactures motion control systems including hydraulic valves and electronic controls for off-highway industries. The role focuses on developing and governing LabVIEW and PLC-based test controls, with integration across hydraulic, electrical and software domains.

You will collaborate with mechanical, hydraulic, electrical and software engineers to translate requirements into robust engineering solutions, supporting prototypes and

Qualifications

• Degree or equivalent in Control Systems/Automation
• Proven experience in controls, automation or systems engineering
• LabVIEW Developer or PLC programmer advantageous
• Strong understanding of hydraulic/electro-hydraulic systems
• Experience with PLCs and embedded control systems
• Ability to read electrical/hydraulic schematics
• Strong fault-finding and analytical skills
• Experience taking projects from concept to testing and implementation
• Knowledge of sensors, actuators, valves and control hardware
• Strong communication across multidisciplinary teams
• Experience in mobile/industrial hydraulics or heavy engineering
• LabVIEW/PLC programming and HMI development experience
• Embedded C/C++ or other programming languages
• Hydraulic circuit modelling/simulation
• Electro-hydraulic proportional/servo control systems
• Data acquisition, instrumentation and diagnostics
• Engineering apprenticeship advantageous

Responsibilities

• Develop and manage programming standards for manufacturing & testing control systems
• Design, document and deliver LabVIEW and PLC training programs for the business
• Develop control system programs to test components
• Design control systems for production testing equipment with design engineers
• Work with automation teams on automated test solutions
• Produce documentation to company standards
• Liaise with suppliers for specifications and procurement
• Develop electro-hydraulic control systems for machinery
• Develop system architectures combining hydraulic, electrical, electronic and software
• Produce and review control system schematics and wiring diagrams
• Select sensors, valves, controllers, PLCs, HMIs and related hardware
• Develop, modify and troubleshoot PLC, embedded or machine-control software
• Support version control, testing and documentation
• Diagnose software and control-system faults during development and production
• Design, build, test and commission control systems and hydraulics equipment
• Develop and execute system test plans
• Conduct functional, performance and validation testing
• Troubleshoot electrical, electronic, software and hydraulic issues
• Analyse test data and implement corrective actions
• Work with mechanical, hydraulic, electrical and software engineers on new product development
• Translate customer requirements into engineering solutions
• Support prototypes and proof-of-concept systems
• Identify opportunities to improve product performance and manufacturability
• Provide engineering support to manufacturing and production teams
• Investigate and resolve production issues
• Develop test procedures and production test equipment

Skills

LabVIEW

PLC programming

Embedded C/C++

HMI development

Sensors & actuators

Electrical schematics

Fault-finding

Data acquisition

Education

Degree in Control Systems Engineering

Tools

LabVIEW

PLC programming environments

Job description

HydraForce, operating from our purpose-built facility in Birmingham, UK, is a global designer and manufacturer of motion control systems and the world’s leading manufacturer of hydraulic cartridge valves and custom hydraulic integrated circuits, as well as electronic controls for a variety of off-highway industries
Bosch Rexroth and HydraForce bring together two world-class leaders in hydraulic motion control. By combining our strengths, we've broadened our hydraulics offering to deliver the world's highest quality hydraulic control solutions to more OEMs across the globe. Together, we are expanding the possibilities of hydraulic control technology to provide innovative and reliable solutions.

Job Description

Key Responsibilities

• Develop and manage programming standards and methodology for manufacturing & testing control systems.
• Design, Develop, Document and Deliver internal training programs for LabView and PLC control systems, to ensure sufficient technical competence across the business to support production.
• Design and develop programs for LabView and PLC control systems to sequentially test and evaluate component performance.
• Design and develop control systems for production testing equipment for existing and new product, working with the designs engineers.
• Working with the automation teams, both internal and external, on the development of automated test solutions.
• Produce required relevant internal documentation to company standards on a timely basis, ensuring accuracy is maintained.
• Liaise with suppliers to determine product specifications and arrange for purchase of equipment, material’s and parts, and evaluate products according to specifications and quality standards
• Design and develop electro-hydraulic control systems for hydraulic machinery and equipment.
• Develop system architectures incorporating hydraulic, electrical, electronic and software components.
• Produce and review control system specifications, schematics, wiring diagrams and system documentation.
• Select and specify appropriate sensors, valves, controllers, PLCs, HMIs and associated control hardware.
• Develop, modify and troubleshoot PLC, embedded or machine-control software.
• Support software version control, testing and documentation.
• Diagnose software and control-system faults during development, commissioning and production.
• Design, build, test and commission control systems and hydraulic equipment.
• Develop and execute system test plans.
• Conduct functional, performance and validation testing.
• Troubleshoot complex electrical, electronic, software and hydraulic issues.
• Analyse test data and implement corrective actions where required.

Product Development

• Work closely with Mechanical, Hydraulic, Electrical, Software and Manufacturing Engineers on new product development.
• Translate customer and application requirements into practical engineering solutions.
• Support the development of prototypes and proof-of-concept systems.
• Identify opportunities to improve product performance, efficiency, reliability and manufacturability.
• Provide engineering support to manufacturing and production teams.
• Investigate and resolve technical issues affecting production.
• Develop test procedures and production test equipment where required.

Qualifications

• Degree, HND/HNC or equivalent qualification in Control Systems Engineering, Electrical/Electronic Engineering, Mechatronics, Automation or a related discipline.
• Proven experience in controls, automation or systems engineering within an engineering/manufacturing environment.
• LabVIEW Developer or PLC programmer advantageous
• Strong understanding of hydraulic, electro-hydraulic or automated systems.
• Experience developing and troubleshooting control systems.
• Experience with PLCs, controllers or embedded control systems.
• Ability to read and understand electrical and hydraulic schematics.
• Strong fault-finding and analytical/problem-solving skills.
• Experience taking engineering projects from concept through to testing and implementation.
• Good understanding of sensors, actuators, valves and control hardware.
• Strong communication skills and the ability to work effectively across multidisciplinary engineering teams.
• Experience within mobile hydraulics, industrial hydraulics, off-highway, construction, agricultural, automotive, manufacturing or heavy engineering.
• Experience with LabVIEW / PLC programming and HMI development.
• Experience with embedded C/C++ or other programming languages.
• Experience with hydraulic system/ circuit simulation and modelling.
• Experience with electro-hydraulic proportional and servo control systems.
• Experience with data acquisition, power BI, instrumentation and system diagnostics.
• Successful completion of an Engineering Apprenticeship advantageous

Additional Information

A range of benefits are available including employee discounts, various sports and health opportunities, on-site parking

We offer a wide variety of interesting and challenging tasks. Flexible work-time options, benefits and services, employee discounts, various sports and health opportunities, on-site parking, room for creativity.

You will be required to evidence your right to work in the UK, as we are unable to sponsor the employment of international workers in this role. International applicants would not be provided with a Skilled Worker visa for this role and will only be able to take up this role if they can demonstrate an alternative right to work in the UK