Production Services & Formulation Technician

Boehringer Ingelheim; Pirbright; On-site; GBP 32,000 - 42,000; Full time

Job summary

Boehringer Ingelheim, Pirbright (UK), is seeking a Production Services and Formulation Technician to support large-scale production of antigens and finished vaccines. You will work across formulation, antigen control and production services to ensure quality, equipment readiness and compliant manufacturing processes.

The role emphasises GMP, data integrity, and active contribution to continuous improvement and 5S across the site.

Qualifications

• Experience in a pharmaceutical, biotechnology, or other regulated manufacturing environment.
• GMP experience is essential.
• Knowledge of HSE, biosafety standards, and operational excellence.
• Experience with production documentation and systems (e.g. SAP, LIMS) is desirable.
• Ability to plan and manage work effectively to meet deadlines.
• Strong organisational and communication skills.
• Ability to work both independently and as part of a team.
• Strong attention to detail and ability to follow procedures accurately.
• Problem-solving mindset with the ability to suggest improvements.
• Positive, proactive, and 'can-do' attitude.
• Good IT skills (e.g. Microsoft Office)

Responsibilities

• Execute production operations across formulation, antigen control, and production services in line with defined procedures and quality standards.
• Perform equipment preparation, cleaning, and sterilisation activities, including operation of autoclaves and routine testing cycles.
• Support antigen formulation activities, including preparation of trial blends and handling of materials such as liquid nitrogen and dry ice.
• Carry out product filling and related operations, ensuring product quality, sterility, and compliance.
• Ensure accurate completion of manufacturing documentation in line with GMP, GDP, and data integrity requirements.
• Support labelling, receipt, storage, and transfer of materials and products, including SAP transactions.
• Maintain stock levels and ensure materials are managed in line with storage and expiry requirements.
• Support preparation and delivery of production equipment to operational areas.
• Participate in gowning qualifications, aseptic simulations, and required training activities.
• Contribute to continuous improvement initiatives, including participation in Tier 1 meetings and implementation of 5S principles.

Skills

GMP experience

Regulated manufacturing

HSE knowledge

Documentation systems

Planning & time management

Organisation

Teamwork

Attention to detail

Problem solving

Proactive attitude

Microsoft Office

Education

Degree in scientific discipline preferred

5 GCSEs including English Maths Science

Tools

SAP

LIMS

Job description

The Production Services and Formulation Technician is a key role within Manufacturing Operations, responsible for supporting production-related activities across the Pirbright manufacturing facility. The role enables the large-scale production of Foot and Mouth Disease (FMD) and Blue Tongue Virus (BTV) antigens, as well as finished vaccine products, in a timely and cost-effective manner. Working across production services, formulation, and operational support areas, the Technician plays an important role in ensuring product quality, equipment readiness, and smooth execution of manufacturing processes, while contributing to continuous improvement initiatives across the site.

Responsibilities

• Execute production operations across formulation, antigen control, and production services in line with defined procedures and quality standards
• Perform equipment preparation, cleaning, and sterilisation activities, including operation of autoclaves and routine testing cycles
• Support antigen formulation activities, including preparation of trial blends and handling of materials such as liquid nitrogen and dry ice
• Carry out product filling and related operations, ensuring product quality, sterility, and compliance
• Ensure accurate completion of manufacturing documentation in line with GMP, GDP, and data integrity requirements
• Support labelling, receipt, storage, and transfer of materials and products, including SAP transactions
• Maintain stock levels and ensure materials are managed in line with storage and expiry requirements
• Support preparation and delivery of production equipment (e.g. sterile glassware, bottles) to operational areas
• Participate in gowning qualifications, aseptic simulations, and required training activities
• Contribute to continuous improvement initiatives, including participation in Tier 1 meetings and implementation of 5S principles

EHS & Compliance

• Report and support investigation of EHS incidents and safety observations
• Perform and document risk assessments as required
• Complete assigned Health & Safety training
• Ensure full compliance with GMP, biosafety, HSE, and regulatory requirements
• Support audit readiness and participate in internal and external inspections
• Assist with deviations, CAPA activities, and change controls where required Minimum of 5 GCSEs including English, Maths and Science (Grade 4/C or above)

Degree in a scientific discipline is preferred, or equivalent experience in a relevant environment

Skills & Experience

• Experience in a pharmaceutical, biotechnology, or other regulated manufacturing environment
• GMP experience is essential
• Knowledge of HSE, biosafety standards, and operational excellence principles
• Experience with production documentation and systems (e.g. SAP, LIMS) is desirable
• Ability to plan and manage work effectively to meet deadlines
• Strong organisational and communication skills
• Ability to work both independently and as part of a team
• Strong attention to detail and ability to follow procedures accurately
• Problem-solving mindset with the ability to suggest improvements
• Positive, proactive, and "can-do" attitude
• Good IT skills (e.g. Microsoft Office)

Boehringer Ingelheim is recognised as a Top Employer in the UK , reflecting our commitment to exceptional workplace standards, career development and a purpose-driven culture. Our employees contribute to meaningful work, creating long-term value for people, animals and the environment.

Learn more about why BI is a great place to work: https://www.boehringer-ingelheim.co.uk/careers/uk-careers/why-great-place-work Candidates may be asked to undergo a Basic Disclosure and Barring Service (DBS) Security check. Any offer of employment will be subject to satisfactory DBS certificate.