Process Safety Specialist

AESC UK; Sunderland; On-site; GBP 55,000 - 85,000; Full time

Job summary

Envision AESC UK is seeking a Process Safety Specialist to assist the Process Safety Manager in implementing and continuously improving process safety systems at a COMAH-regulated site. You will focus on hazard identification, risk assessment, and technical safety studies to ensure compliance and safety excellence.

The role involves supporting HAZOPs/LOPA, major hazard risk assessments, and the development of safe systems of work.

Qualifications

• Requires degree in Chemical Engineering or Process Safety and COMAH site experience.
• Experience with hazard studies (HAZOP/LOPA) and safety legislation (DSEAR/ATEX/PUWER).
• Strong analytical and communication skills to support investigations and regulatory compliance.

Responsibilities

• Assist in hazard identification, risk assessment, and safety studies to ensure COMAH compliance.
• Support HAZOPs, HAZIDs, SIL/LOPA, and major hazard risk assessments.
• Provide technical safety input for new production machinery design, installation, and commissioning.
• Contribute to safety reporting, audits, incident investigations, and root cause analyses.
• Develop and review safe systems of work and support safety training programs.

Skills

Process safety management

Hazard identification

Risk assessment

Analytical skills

Stakeholder engagement

Education

Bachelor's degree in Chemical Engineering or related field

Job description

AESC Group is a global leader in the development and manufacturing of high-performance batteries for electric vehicles (EVs) and battery energy storage systems (BESSs), with R&D centers and over 13 manufacturing bases in Japan, China, Europe and the US. AESC invests heavily in next-generation technology to drive innovation and works with its strategic partners to continually push the boundaries of performance, safety and efficiency.

We are going through a period of growth, you need to be able to assist in taking us to the next level of processes and compliant procedures.

Job Purpose:

The Process Safety Specialist will support the Process Safety Manager in ensuring the effective implementation and continuous improvement of process safety systems at Envision AESC UK. This role will focus on hazard identification, risk assessment, and technical safety studies to ensure compliance with Upper Tier COMAH regulations.

Key Responsibilities:

Process Safety Analysis & Compliance:

• Assist in conducting HAZOPs, SIL/LOPA, HAZIDs, and other hazard studies.
• Support the development and implementation of major hazard risk assessments.
• Conduct Process Hazard Assessments (PHA) for new and existing processes.
• Assist in defining the Chemical and Operational Bases of Safety (Fire and Explosion Prevention).
• Perform pressure relief and process engineering calculations related to safety systems.
• Ensure compliance with COMAH regulations, supporting the preparation of safety reports.

Technical Safety & Risk Management:

• Provide technical support for the design, installation, and commissioning of new production machinery.
• Assist in process safety audits, incident investigations, and root cause analysis.
• Identify and mitigate process-related safety risks in plant operations.
• Develop and review safe systems of work to uphold process safety standards.
• Support functional safety assessments and compliance with DSEAR, ATEX, PUWER regulations.
• Contribute to the development of process safety training programs for operational teams.
• Monitor and analyze process safety performance, proposing improvements where necessary.
• Stay updated on process safety best practices and regulatory changes.
• Provide technical guidance to cross-functional teams on process safety principles.

Qualifications & Experience:

• Degree in Chemical Engineering, Process Safety, or a related field.
• Experience in process safety management within a COMAH-regulated site.
• Knowledge of hazard identification, risk assessment, and process safety legislation.
• Familiarity with HAZOP, LOPA, SIL, DSEAR, ATEX, PUWER, and functional safety standards.
• Strong analytical skills with the ability to support safety investigations and drive improvements.
• Excellent communication skills with the ability to engage stakeholders and operational teams.