Process Safety and COMAH Manager

JR United Kingdom; Sunderland; On-site; GBP 50,000 - 75,000; Full time

Job summary

A leading company in battery technology is seeking a Process Safety and COMAH Manager to enhance safety processes at their Sunderland facility. This role involves strategic leadership in compliance with Upper Tier COMAH regulations, developing a safety culture, and directing a dedicated team to ensure operational safety. Candidates should hold relevant advanced degrees and possess extensive experience in process safety management.

Qualifications

• Extensive experience in process safety management within COMAH-regulated sites.
• Strong expertise in HAZOP, LOPA, SIL, DSEAR.
• Proven ability to lead and develop safety professionals.

Responsibilities

• Lead the development and implementation of process safety management systems.
• Drive continuous improvement in process safety performance.
• Manage and review major accident hazard risk assessments.

Skills

Analytical skills

Problem-solving

Stakeholder management

Communication

Education

Bachelor's or Master's degree in Chemical Engineering

Degree in Process Safety or related discipline

Job description

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Process Safety and COMAH Manager, sunderland, tyne and wear

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Client:

AESC

Location:

sunderland, tyne and wear, United Kingdom

Job Category:

Other

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EU work permit required:

Yes

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Job Views:

3

Posted:

10.06.2025

Expiry Date:

25.07.2025

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Job Description:

AESC Group is a global leader in the development and manufacturing of high-performance batteries for electric vehicles (EVs) and battery energy storage systems (BESSs), with R&D centers and over 13 manufacturing bases in Japan, China, Europe and the US. AESC invests heavily in next-generation technology to drive innovation and works with its strategic partners to continually push the boundaries of performance, safety and efficiency.

We are going through a period of growth, you need to be able to assist in taking us to the next level of processes and compliant procedures.

The Process Safety Manager is responsible for leading the development, implementation, and continuous improvement of process safety management systems across the site. This role ensures that all operational activities comply with Upper Tier COMAH regulations, minimizing risks associated with hazardous materials and processes. The Process Safety Manager will lead a dedicated team of Process Safety Specialists, fostering a safety-driven culture while providing technical expertise in hazard identification and risk mitigation.

Key Responsibilities:

Strategic Process Safety Leadership

• Develop and implement the site-wide Process Safety Management (PSM) framework to comply with COMAH and other relevant regulations.
• Lead the process safety team, ensuring alignment with organizational goals and regulatory requirements.
• Act as the primary point of contact for regulatory agencies and ensure compliance with COMAH safety reporting requirements.
• Drive continuous improvement in process safety performance, fostering a proactive safety culture across operations.

Process Safety Analysis & Compliance

• Oversee HAZOPs, LOPA, SIL assessments, and other hazard identification studies.
• Manage and review major accident hazard risk assessments for new and existing processes.
• Define and maintain Chemical and Operational Bases of Safety (Fire & Explosion Prevention strategies).
• Ensure adequate pressure relief and process engineering calculations for safety systems.
• Lead the preparation and submission of Safety Reports required under COMAH regulations.

Technical Safety & Risk Management

• Provide expert guidance on process design, installation, and commissioning of new equipment.
• Conduct and oversee process safety audits, incident investigations, and root cause analysis.
• Identify and mitigate process-related safety risks, ensuring safe plant operations.
• Develop and approve safe systems of work, ensuring adherence to process safety standards.
• Ensure compliance with DSEAR, ATEX, PUWER, and functional safety regulations.
• Lead and mentor the Process Safety team, developing expertise across the organization.
• Develop and implement process safety training programs to strengthen awareness and capability.
• Analyze process safety performance data, driving improvements and corrective actions.
• Collaborate with cross-functional teams to align process safety strategy with operational objectives.
• Stay abreast of industry best practices, technological advancements, and regulatory updates.

Qualifications & Experience:

• Bachelor's or Master's degree in Chemical Engineering, Process Safety, or a related discipline.
• Extensive experience in process safety management within COMAH-regulated industrial sites.
• Strong expertise in HAZOP, LOPA, SIL, DSEAR, ATEX, PUWER, and functional safety standards.
• Proven ability to lead and develop a team of process safety professionals.
• Exceptional analytical and problem-solving skills, with experience in risk mitigation.
• Strong stakeholder management and communication skills.