Process Improvement Engineer - Central Engineering

Forterra Building Products Ltd; East Midlands; On-site; GBP 40,000 - 60,000; Full time

Benefits offered by this job

Life Assurance and Company Pension

Generous holiday allowance

Gym benefit

Cycle to Work Scheme

Employee Assistance Programme

Referral Scheme

Service Awards

Sharesave Scheme

Holiday Exchange Scheme

Financial Wellbeing Program

Personal development and progression

Company Annual Bonus Scheme

Private Medical (Upgrade to Family)

Job summary

Forterra Building Products Ltd in the UK is seeking a Process Improvement Engineer (Electrical) to provide hands-on technical support and drive plant operational improvements within the Group Engineering function.

The role focuses on analysing, optimising and improving manufacturing processes to boost efficiency, reduce waste and deliver electrical system enhancements on the shop floor, working with central Projects teams and plant operations.

Qualifications

• Experience in Process Automation Controls systems, pref. Siemens TIA, SCADA, HMIs and associated networking technology.
• Strong interpersonal and influencing skills.
• Strong all-round background in software development with emphasis on industrial control systems and integrating specific factory systems.
• Be proactive and take accountability for projects and tasks.

Responsibilities

• Drive plant improvements by root-causing repetitive issues and implementing lasting containment measures.
• Measure and analyse cycle times, downtime and design issues to improve availability.
• Modify and optimise electrical systems on the shopfloor with documentation and training.
• Interact with equipment through fault finding, thermographic surveys, vibration analysis, NDT where relevant.
• Design and execute small scale projects independently for electrical/control systems.
• Support and develop Forterra Engineering Standards and revamp as needed.
• Prepare URS for third-party integrators and review FDS with them.
• Lead cross-functional teams for large projects to own electrical aspects.

Skills

Interpersonal skills

Presentation skills

Teamwork

Hands-on engineering

Software development

Industrial control systems

Project management

Mentoring

Proactivity

Education

Engineering qualification (C&G/ONC/HNC/HND/Degree)

Time served Apprenticeship

NEBOSH certification (preferred)

Tools

Siemens TIA

SCADA

HMI

ePlan

AutoCAD Electrical

SQL

PLC programming

Job description

We are currently looking for an enthusiastic individual to join our Central Engineering team in the position of Process Improvement Engineer (Electrical).

The Purpose of the Process Improvement Engineer - (Electrical) is to provide ‘hands-on’ technical support and expertise and drive Plant Operational Improvement as part of the Group Engineering function.

Focusing on analysing, optimising and improving manufacturing processes to increase efficiency and reduce waste.

Working with key stakeholders in both the central Projects teams and Plant Operational Teams and being responsible for driving technological improvements and operational efficiency.

This role is a key part of the team and will take responsibility on matters electrical, leading projects and/or taking direct action themselves to improve the operation.

Your duties would include but not limited to the following:

• Driving plant improvements by root causing repetitive issues and implementing lasting containment measures and, where possible designing out the failure modes.
• Measuring and gathering data on cycle times, downtime and design issues effecting availability and working with the Operational teams to develop engineering solutions that find the 100 yr fix.
• The modification and optimisation of electrical systems on the shopfloor, including documentation, planning, change control and training out any changes to Operators.
• Interacting with existing Factory equipment, including advanced fault finding, for example thermographic surveys, vibration analysis and Non-Destructive Inspections.
• Ability to design and execute small scale projects independently, including specifying and designing simple electrical and control systems.
• Working and supporting the development of Forterra Engineering Standards and revising where appropriate.
• Produce User Requirement Specifications (URS) for submittal to 3rd party system integrators where required.
• Reviewing and development Function Design Specifications (FDS) with 3rd Party integrators where required.
• Join cross functional teams for large projects to take ownership of the electrical aspects of the project and providing expertise on specification.
• Developing Business Case and Capital Applications where required to implement Plant Improvements.
• Supporting and verifying Performance parameters and Factory Acceptance testing when required.
• Support the development of the Reliability Centred Maintenance Strategy by supporting criticality assessments and drive towards condition based monitoring.
• Development of Factory Intelligence Systems and Reporting usingICS and OT Process Automation.
• Work to the highest standards of Safety, both in the design and operation of automated equipment and in day-to-day behaviour on site.

About You:

• Experience in Process Automation Controls systems, pref. Siemens TIA, SCADA, HMIs and associated networking technology
• Strong interpersonal and influencing skills.
• Strong all-round background in software development with emphasis on industrial control systems and integrating specific factory systems
• Good inter-personal skills, team work, hands-on approach and a desire to deliver improved technology and equipment to the end-user
• Be proactive and take accountability for any projects and tasks assigned.
• Strong presentation skills, demonstrating an ability to communicate with staff at all levels
• Able to work on own initiative and develop and coach other Engineers/Apprentices
• Strong track record in delivering small projects “from Cradle to Grave”
• Working knowledge of ePlan or AutoCAD Electrical would be preferred
• Appropriate engineering qualification to C&G or ONC/HNC/HND/Degree level/Time served Apprenticeship
• Experience in relevant discipline (Mechatronic / Robotic / Software / Engineering) with at least 3 years of relevant front-line controls experience or Time served industrial electrical qualification or equivalent
• Experience with functional safety for programable control systems preferable (IEC61580 and EN62061)
• Experience with SQL and PLC to SQL database functions would be advantageous
• Familiarity with robotics, Fanuc preferred
• Proven ability to work “hands on” in an industrial environment, problem solving and making incremental improvements within electrical equipment
• Project Management Training
• NEBOSH certified preferred
• Holder of a full driving licence

What We Can Offer You:

• Competitive Salary and Benefits package
• Life Assurance and Company Pension Scheme up to 10% employer contribution
• Generous holiday allowance
• Gym benefit and Cycle 2 Work Scheme
• Access to Employee Assistance Programme for self and family members
• Employee Referral Scheme
• Service Awards
• Sharesave Scheme eligibility
• Holiday Exchange Scheme
• Financial Wellbeing Program
• Personal development and opportunities for progression
• Company Annual Bonus Scheme
• Individual Private Medical (Upgrade to Family Cover)