Process Engineer BIW

SEGULA Technologies; Birmingham; On-site; GBP 40,000 - 80,000; Full time

Job summary

Join a dynamic consultancy that is shaping the future of mobility. As a BIW Process Engineer, you will be instrumental in developing and launching innovative assembly processes for new vehicle models. This role offers the chance to work with cutting-edge technologies and cross-functional teams, ensuring quality and efficiency in manufacturing. With a commitment to personal growth and diverse projects across various sectors, this is an exciting opportunity to make a significant impact in the automotive industry.

Benefits

Employee Assistance Programme

Pension

Team events

Free on-site parking

Qualifications

• Engineering qualification and/or relevant experience in BIW manufacturing.
• Experience in delivering and launching BIW assembly line facilities.

Responsibilities

• Plan and implement BIW assembly processes to meet objectives.
• Support physical builds and manage issues as needed.

Skills

Problem-solving skills

Stakeholder management

Planning and prioritization

Education

NVQ Level 3 in Mechanical or Manufacturing Engineering

Relevant engineering experience in BIW manufacturing

Tools

AUTOCAD

CATIA

Job description

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Company Description

As BIW Process Engineers, you will be joining a growing division of Segula. This offers a large potential for personal growth within a consultancy that works with multiple customers and sectors. You will be responsible for the development, introduction, and launch of all new or modified processes and facilities associated with new vehicle model introductions and model year changes within the Bodyshop assembly facility.

Job Description

1. Plan, develop, and implement BIW assembly processes and facilities to meet safety, quality, timing, and cost objectives.
2. Provide feasibility assessments for product development designs to suit manufacturing requirements.
3. Ensure robust process quality planning, including virtual build simulations and PFMEA’s.
4. Support physical builds at workshops, pilot builds, and manufacturing plants, managing issues as needed.
5. Evaluate manufacturing technologies for various applications such as joining, transfer systems, and logistics.
6. Prepare, issue, and evaluate supplier RFQs.
7. Verify assembly processes and equipment at suppliers and manufacturing facilities.
8. Assist in solving complex problems to meet KPIs.
9. Develop and monitor project timing plans to support management activities.
10. Ensure compliance with company and departmental policies.
11. Manage technical issues, guide the team, and escalate issues when appropriate.
12. Achieve equipment capability targets for new and modified facilities.

Qualifications

• Engineering qualification (NVQ Level 3 or above, preferably Mechanical or Manufacturing Engineering, or Mech/Elec combined) and/or relevant engineering experience in BIW manufacturing.
• Experience in delivering and launching BIW assembly line facilities.
• Proficiency in AUTOCAD or CATIA.
• Strong problem-solving skills and experience investigating quality issues, manual station cycles, and stakeholder management.
• Project management experience in delivering new or modified equipment into production.
• Ability to work within cross-functional teams and take ownership of tasks.
• Effective planning and prioritization skills.

Additional Information

• Location: West Midlands
• Salary/rate depends on experience
• Employee Assistance Programme, Pension, Team events, Free on-site parking

We are an equal opportunities employer valuing diversity and inclusion. We encourage applications from all backgrounds and are committed to providing reasonable adjustments during recruitment. Reach out if you need support to be at your best.

Join a fast-growing international company shaping the future of mobility. At SEGULA Technologies, work on exciting projects across automotive, bus, truck, agricultural, and industrial vehicles, contributing to technological breakthroughs for tomorrow’s mobility.