Process Development Engineer

JR United Kingdom; Bath; On-site; GBP 40,000 - 58,000; Full time

Job summary

A leading company is seeking a Process Development Engineer to spearhead the establishment of a new adhesive bonding process for battery pack assemblies. The role encompasses adhesive selection, equipment trials, and complete process integration into manufacturing. Applicants should possess a strong background in adhesive bonding and cross-functional teamwork, with a commitment to quality and innovation.

Qualifications

• Proven experience in adhesive bonding process development required.
• Familiarity with testing and application methods essential.
• Understanding of PFMEA and validation practices preferred.

Responsibilities

• Lead development of a new adhesive bonding process.
• Trial adhesives through lab-based evaluations.
• Integrate developed process into manufacturing.

Skills

Adhesive bonding process development

Surface preparation

Cross-functional collaboration

PFMEA understanding

Process validation best practices

Tools

Industrial dispensing equipment

Job description

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Role: Process Development Engineer
Location: Bristol
Contract Duration: 12-Month Contract
Pay: Up to £47h DOE (Outside IR35)
We're looking for a Process Development Engineer to lead the development of a new adhesive bonding process for battery pack assemblies. This will focus on adhesive selection, equipment trials, and full process integration into manufacturing.
Responsibilities:

• Outline performance and adhesive requirements in collaboration with engineering.
• Identify, evaluate, and trial adhesives through lab-based testing.
• Specify and trial dispensing equipment suitable for production use.
• Develop and document the adhesive bonding process.
• Integrate the process into manufacturing with appropriate tooling and controls.
• Create and deliver technical reports, specifications, and training materials.
• Support risk mitigation through PFMEA and process validation activities.

Experience Required:

• Proven experience in adhesive bonding process development.
• Knowledge of adhesive types, surface preparation, and application methods.
• Familiarity with industrial dispensing equipment and process trials.
• Ability to work cross-functionally with design, quality, and production teams.
• Understanding of PFMEA and process validation best practices.

Please note, to be eligible for this role you MUST have the right to work in the UK.
If you meet the above criteria, please submit your application with your most up to date CV and we will be in touch.