Principal Research Engineer - Mechanical

Dyson GmbH; Malmesbury; On-site; GBP 125,000 - 150,000; Full time

Job summary

A leading technology company is seeking a Principal Mechanical Research Engineer in Malmesbury. You'll own robust design solutions for innovative motor technologies and mentor engineers. A relevant degree and extensive knowledge in mechanical systems are essential. This role offers competitive pay and unique workplace perks, including on-site facilities and flexible working options.

Benefits

Performance-related bonus

Discounts on Dyson machines

Free on-site gym

Private Medical insurance

Free bus travel from local areas

Endless coffee, tea, and free lunch

Qualifications

• 2:1 degree or better in a relevant field with industrial experience in mechanical systems design.
• Excellent understanding of materials science and mass manufacturing processes.
• Capable of carrying out static and dynamic FE analysis of components.

Responsibilities

• Deliver robust design solutions to meet fundamental requirements.
• Develop 3D CAD and engineering drawings for components.
• Lead engineering colleagues for design support.

Skills

Mechanical engineering principles

3D CAD software

Hands-on calculation skills

Root cause analysis

Team mentoring

Education

Degree in relevant engineering or scientific discipline (2:1 or better)

Tools

Siemens NX

ANSYS Workbench

Siemens Teamcenter

Job description

Summary

Salary : Competitive Team : Science and Research Location : United Kingdom - Malmesbury Office

About us

At Dyson we are encouraged to think differently, challenge convention and be unafraid to make mistakes. We are proud to be authentic, different and pioneers. We are driven by a desire to solve real problems and improve everyday lives with intuitive solutions that do more, but use less. Family owned, we are not restricted by conventional thinking; we explore, discover and learn for ourselves. Never satisfied, we believe everything can always be made better.

About the role

An exciting opportunity has arisen for a Principal Mechanical Research Engineer to join the highly successful Motors and Power Systems team within the Research, Design and Development (RDD) department.

The team have been pioneers in the industry for more than 15 years, coming up with a range of very high speed, very power dense compressor motors that are highly efficient, cost-effective and robust. These motors are conceived in the UK and manufactured at Dyson’s state-of-the-art facilities in Singapore and Philippines.

Within this team the successful applicant will be principally working on the mechanical design of our Dyson Digital Motors (DDMs) and the integration of them into our products.

Key responsibilities

Own the delivery robust design solutions that fulfil the fundamental design requirements

Generate design requirements and identify risk areas

Develop 3D CAD and engineering drawings for mechanical components and assemblies along with test rigs and assembly fixtures

Review and approve work completed by others

Understand and comply with relevant International Standards

Be responsible for delivering parts, assemblies and systems from concept to proof of principle. Lead other engineering colleagues as required to support this

Develop innovative and novel concepts with high value IP while considering freedom to operate

Be a source of mechanical engineering expertise to advise on analysis, design, development, material, manufacturing, validation and test issues

Develop and mentor others within the wider team

Create new, and improve upon existing, best practices and processes within the team

About you

Required technical knowledge and skills:

Degree in a relevant engineering or scientific discipline (2:1 degree or better) with an appreciable level of industrial experience in the design and development of mechanical systems

Excellent understanding of mechanical engineering principles

Capable of performing hand calculations to provide initial design direction and confidence in simulation results

High level of knowledge of 3D computer aided design (CAD) software packages

Competent in GD&T

Understanding of physical failure methods and approaches to root cause analysis

Understanding of design verification approaches and ability to define suitable test methods

Able to communicate appropriate, concise and accurate information in written and verbal formats

Able to carry out static and dynamic FE analysis of components and assemblies to inform their design, and create an associated validation programme to verify results

Able to progress tasks autonomously with minimal direction

Able to multi-task, prioritise activities and plan work effectively to ensure project deadlines are met

Excellent understanding of materials science and mass manufacturing processes for plastics and metals including injection moulding, machining, and additive manufacturing

Can-do attitude, willing to work outside of comfort zone and learn new skills and abilities in the process

Desired technical knowledge and skills:

Good knowledge of power system design, including motors, heaters and energy storage solutions

Practical and theoretical knowledge of adhesives, bearings and rotor balancing

An appreciation of other engineering disciplines such aerodynamics, thermodynamics, CFD analysis and electrical, electronics and electromagnetic systems

Experience using Siemens NX, ANSYS Workbench and Siemens Teamcenter

Able to carry out thermal, rotordynamic and impact analyses of components and assemblies

Appreciation of statistics and robust design techniques

Capable of performing tolerance stack analysis on complex assemblies

Confident in building test fixtures/jigs and carrying out FRACASs where required

Practical experience of taking vibration measurements and analysing results to assess system modes and responses

Performance related bonus

Discounts on Dyson machines

Purchase additional holidays

Lifestyle:

Free bus travel to and from Malmesbury campus from Bristol, Chippenham and Swindon

On-site parking

Endless free coffee and tea, and a free lunch

Free on-site hair salon

Electric vehicle scheme

Health:

Private Medical insurance for all employees

Employee Assistance Program for employee and dependents

Digital GP and prescription service

Fertility treatment support

On-site gym and sports centre

#LI-RK1

Dyson is an equal opportunity employer. We know that great minds don’t think alike, and it takes all kinds of minds to make our technology so unique. We welcome applications from all backgrounds and employment decisions are made without regard to race, colour, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other any other dimension of diversity.