Offline CAD/CAM Programmer for Carbon Fibre & Composites

Mercedes-AMG PETRONAS Formula One Team; Brackley; On-site; GBP 60,000 - 90,000; Full time

Benefits offered by this job

Bonus scheme

Private medical cover

Life assurance

25 days holiday

On-site gym

Job summary

Mercedes-AMG PETRONAS F1 Team in Brackley is seeking an experienced Offline CAD/CAM Programmer to join the Composite Machining Centre. You will create and optimise CNC programmes for tooling blocks, moulds, patterns and carbon fibre components using Autodesk PowerMill, PowerShape and PowerInspect.

The role requires converting complex CAD geometry into efficient multi-axis machining processes, supporting Design, Manufacturing and Inspection to meet tight lead times and maintain quality.

Qualifications

• Proven experience as an Offline CAD/CAM Programmer.
• Strong working knowledge of Autodesk PowerMill or similar.
• Experience programming 3-axis and 5-axis CNC machining centres.
• Ability to work directly from complex 3D CAD models and drawings.
• Good understanding of machining principles, cutting tools and fixture design.
• Experience producing machining programmes for complex surfaces and high-accuracy components.
• Strong problem-solving capabilities and attention to detail.
• Ability to work effectively both independently and within a team.

Responsibilities

• Create and optimise CNC machining programmes using Autodesk PowerMill.
• Generate machining strategies for tooling block, carbon fibre components, moulds, patterns and fixtures.
• Prepare, repair and modify CAD geometry using Autodesk PowerShape.
• Develop efficient roughing, semi-finishing and finishing strategies for complex surfaces.
• Produce digital setup/check sheets and manufacturing documentation for machinists.
• Verify machining processes through simulation and validation prior to release.
• Create offline probing routines using Autodesk PowerInspect for on-machine verification, datum setting, work offset control and dimensional validation.
• Liaise with Design, Inspection and Production teams to ensure manufacturing requirements are achieved.
• Implement engineering changes and continuously improve machining methods and programme efficiency.
• Contribute to the development of programming standards, templates and automation tools.
• Minimise machining cycle times whilst maintaining quality standards and component integrity.
• Ensure compliance with all company quality, health and safety procedures.

Skills

Offline CAD/CAM Programming

Autodesk PowerMill

Autodesk PowerShape

Autodesk PowerInspect

3-axis to 5-axis CNC

CAD geometry to machining

Problem solving

Team collaboration

Education

Engineering/Manufacturing degree or equivalent

HNC/HND or Apprenticeship

Tools

PowerMill

PowerShape

PowerInspect

Job description

Mercedes-AMG PETRONAS F1 Team in Brackley is seeking an experienced Offline CAD/CAM Programmer to join the Composite Machining Centre. You will create and optimise CNC programmes for tooling blocks, moulds, patterns and carbon fibre components using Autodesk PowerMill, PowerShape and PowerInspect.

The role requires converting complex CAD geometry into efficient multi-axis machining processes, supporting Design, Manufacturing and Inspection to meet tight lead times and maintain quality.