Manufacturing Engineer - Manufacturing assembly
Unipart
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Benefits offered by this job
Job summary
Unipart Manufacturing in Coventry leads a flagship project combining high-volume electrification assembly with complex injection moulding. You will set up, industrialise, and optimise assembly lines for advanced HV systems and battery module integration, bridging design and volume production.
The role requires hands-on experience in battery module assembly, NPI, PFMEA, and DFA/DFM, with a focus on process controls, SOPs, and safety compliance.
Qualifications
- Proven experience as a Manufacturing Engineer or Process Engineer in automotive, defence, aerospace, or electro-mechanical assembly sectors
- Hands-on experience in high-voltage battery module/pack assembly or electrified powertrain manufacturing
- Strong background in NPI, PFMEA, DFM/DFA, line balancing, takt-time analysis, and lean tools
Responsibilities
- Design, industrialise, and commission assembly lines, work cells, and automated/semi-automated equipment for HV electrification systems
- Lead DFM/ DFA reviews and establish robust process flows and SOPs
- Develop and implement PFMEAs, Control Plans, and process capability studies during ramp-up
- Maintain HV safety protocols, thermal containment guidelines, and tooling specs for battery modules
- Specify, procure, and sign off tooling, jigs, fixtures, and end-of-line testing equipment
Skills
Education
Tools
Job description
Unipart Manufacturing is launching a flagship, fast-paced manufacturing project in Coventry, combining high-volume electrification assembly with complex injection moulding inputs. Fully aligned with Uniparts Sector and Growth Strategy and The Unipart Way Forward Plan, this exciting venture will scale rapidly from zero to over 200 team members within a four-month period. We are seeking an experienced Manufacturing Engineer (Assembly and Battery) to lead the setup, industrialisation, and optimisation of assembly lines for advanced electrified systems and battery module integration. Joining at the ground level, you will bridge the gap between design and volume production - defining process workflows, line layouts, tooling specifications, and high-voltage safety standards in a dynamic, high-impact evolving environment.
As part of your key responsibilities youll focus on:
Assembly and Line Setup- Design, industrialise, and commission assembly lines, work cells, and automated/semi-automated equipment for high-voltage electrification systems and mechanical sub-assemblies
Process and DFM Optimisation- Lead Design for Manufacture (DFM) and Design for Assembly (DFA) reviews, establishing robust process flows, Standard Operating Procedures (SOPs), and line balancing to maximise throughput
Quality and APQP Integration- Develop and implement process controls including PFMEAs, Control Plans, and Process Capability (Cpk) studies, utilizing 8D methodologies for rapid problem-solving during initial ramp-up
High-Voltage and Safety Compliance- Implement and maintain rigorous High-Voltage (HV) safety protocols, thermal containment guidelines, and tooling specifications for safe battery module handling
Tooling, Fixturing and Commissioning- Specify, procure, and sign off assembly tooling, jigs, fixtures, and end-of-line testing equipment in collaboration with external equipment suppliers
Manufacturing Engineering Track Record- Proven experience as a Manufacturing Engineer or Process Engineer in automotive, defence, aerospace, or electro-mechanical assembly sectors
Electrification and Battery Expertise- Direct hands-on experience in high-voltage battery module/pack assembly, wiring harness integration, or electrified powertrain manufacturing
NPI and Core Tools Mastery- Expert in New Product Introduction (NPI) frameworks, including PFMEA, DFM/DFA, line balancing, takt-time analysis, and lean manufacturing tools
Qualifications and Engineering Mindset- Degree or HND educated in Mechanical, Manufacturing, Electrical, or Automotive Engineering (or equivalent industrial experience) with strong problem-solving capabilities
We are a supply chain performance improvement partner. We Design, Make, Move, and Improve components in our customers supply chains, keeping their operations and assets moving and working better, for longer. Through our commitment to continuously driving operational efficiencies, we improve performance - saving time, cost, and carbon. Our ambition is to be the driving force behind efficient, resilient, and sustainable supply chains.
We believe that a great workplace is one where you can bring your whole self to work. Our recruitment process is designed to be accessible, inclusive, and based entirely on merit. We define merit through a combination of technical skills and the core behaviours that help our people thrive at Unipart. We welcome applications from everyone, regardless of background or circumstances. We are committed to a policy of equal opportunity that exceeds our statutory obligations under the Equality Act 2010 and subsequent legislation. Whether its your age, disability, neurodiversity, gender identity, family status, or any other characteristic that makes you you - it is your talent and potential that we value most. Adjustments for you: We want you to perform at your best. If you require any reasonable adjustments or have specific accessibility needs at any stage of the application or interview process, please let us know. We are here to support you.
You may have experience in or be interested in the following: process engineer, industrialisation engineer, NPI engineer, production engineer, battery assembly engineer, tooling engineer, assembly engineer, DFM engineer, electrification engineer, automation engineer
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