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Responsibilities
- Provide technical guidance and problem-solving skills to the manufacturing and assembly teams to help ensure build quality and standards are achieved in line with the programme schedule.
- Act as the communication link between manufacturing/assembly and engineering, ensuring clear and accurate directions are given.
- Become the Subject Matter Expert (SME) for gear profile generation (hobbing, shaping, and profile grinding) and finish grinding (journals & cones/thrust faces), liaising between Design Engineering and machine tool operators.
- Guide manufacturability of components and machine tool capabilities to support design reviews and ensure a right first-time approach.
- Lead PFMEAs, including process mapping, risk mitigation, and creation/approval of procedures and protocols.
- Interpret technical drawings and create/manufacture drawings.
- Ensure planning and processes meet Quality Assurance requirements.
- Drive Continuous Improvement activities related to quality, cycle time, and process enhancements.
- Design bespoke methods and tooling, maintaining Machinery Safety regulations.
- Collaborate with internal teams (manufacturing, design engineering, quality) and external parties (supply chain, auditors).
- Create works orders and collate tech packs with accurate routings and operations.
- Understand heat treatment processes and their implications.
Qualifications
- Engineering Degree or equivalent with proven practical engineering and manufacturing knowledge.
- Consideration for candidates without accredited qualifications based on experience.
Essential Skills
- Knowledge of manufacturing methods for rotating components, including turning, boring, and milling.
- Understanding of engineering, manufacturing techniques, and business systems.
- Knowledge of dimensional measurement systems and principles.
- Ability to interpret and create technical drawings.
- Strong understanding of GD&T.
- Experience with CNC programming.
- SAP experience in manufacturing engineering context.
- Knowledge of gear manufacturing, high tolerance machining, and related operations.
- Experience in developing material handling solutions.
- Ability to use jigs and fixtures safely for delicate operations.
- Experience working in a manufacturing environment with engineering design and supply chain.
- Support prototype build activities and process validation.
- Knowledge of process control and problem investigation tools (PFMEAs, control plans, RCA, etc.).
- Innovative thinking for new product introduction.
- Experience in product development and manufacturing capability enhancement.
- Knowledge of Lean Manufacturing, Continuous Improvement, and Quality Tools.
- Proactive team player with autonomous working ability.
- Good communication skills and sound technical judgment.
- Assertiveness and ability to work in a multicultural environment.
Desired Skills
- Design for Manufacture (DfM) experience.
- Results-driven and capable of driving change.
- Strong interpersonal and team-building skills.
- Understanding of measurement systems and principles.
Experience
- Manufacturing processes and standards experience.
- Experience in inspection process development or updates.
- Several years in manufacturing environment.
- Aerospace & Defence experience preferred; Marine & Automotive considered.
- Proactive team player focused on delivery and quality.
- Professional communication with stakeholders.
Pre-application Requirements
- BPSS Clearance with SC status in progress.
- Collaborative work environment orientation.
- Opportunities for skills development through expleoAcademy.
- Competitive benefits.
- Team-oriented mindset, challenging the status quo.