Lean Manufacturing Specialist

Segula Technologies; Rugby; On-site; GBP 40,000 - 55,000; Full time

Job summary

A global engineering group in Rugby is seeking a Lean Manufacturing Specialist to drive continuous improvement across production. You will analyse processes, map value streams, and implement Lean methodologies to optimise operations. The ideal candidate has a strong foundation in Lean principles and at least 3 years of relevant experience. This initial 3-month contract is expected to extend.

Qualifications

• 3+ years of experience in Lean Manufacturing or Continuous Improvement.
• Strong knowledge of Lean tools and methodologies.
• Lean Six Sigma certification (Green Belt or higher) is a plus.

Responsibilities

• Analyse production processes to identify bottlenecks.
• Facilitate teams in mapping value streams.
• Apply structured problem-solving methodologies.
• Champion continuous improvement initiatives.
• Lead 5S audits and training.
• Track and report on KPIs related to Lean initiatives.

Skills

Lean principles

Value stream mapping

Problem-solving methodologies

Communication skills

Education

Bachelor’s degree in Engineering or Industrial Management

Tools

Kaizen

Kanban

5S

Job description

Company Description

SEGULA Technologies is a global engineering group dedicated to enhancing the competitiveness of major industrial sectors: automotive, aerospace, energy, rail, naval, pharmaceuticals, and petrochemicals. With a presence in 30 countries and over 140 locations worldwide, SEGULA builds close partnerships with clients through the expertise of its 15,000 employees.

As a leading engineering firm with innovation at the core of its strategy, SEGULA Technologies undertakes large-scale projects, from initial studies through to industrialization and production.

Job Description

Position Summary:

We are seeking a results-driven Lean Manufacturing Specialist to lead and support continuous improvement initiatives across our production operations. This role is critical in driving lead time reduction, optimizing value streams, and embedding a culture of problem solving, initiative building, and 5S workplace organization. The ideal candidate will be a proactive change agent with a strong foundation in Lean principles and a passion for operational excellence.

Key Responsibilities:

• Lead Time Reduction: Analyse production processes to identify bottlenecks and implement strategies to reduce cycle times and improve throughput.

• Value Stream Mapping: Facilitate cross-functional teams in mapping current and future state value streams to eliminate waste and enhance flow.

• Problem Solving: Apply structured problem-solving methodologies (e.g., A3, 5 Whys, Root Cause Analysis) to resolve operational issues and prevent recurrence.

• Initiative Building: Champion and coach continuous improvement initiatives, engaging employees at all levels to foster a Lean culture.

• 5S Implementation: Lead 5S audits and training to ensure a clean, organised, and safe work environment that supports productivity and quality.

• Training & Coaching: Deliver Lean training sessions and mentor team members to build internal capabilities and sustain improvements.

• Performance Metrics: Track and report on key performance indicators (KPIs) related to Lean initiatives, including lead time, waste reduction, and productivity gains.

Qualifications

• Bachelor’s degree in Engineering, Industrial Management, or related field.
• 3+ years of experience in a Lean Manufacturing or Continuous Improvement role.
• Strong knowledge of Lean tools and methodologies (Kaizen, Kanban, SMED, etc.).
• Proven experience with value stream mapping and 5S implementation.
• Excellent analytical, facilitation, and communication skills.
• Lean Six Sigma certification (Green Belt or higher) is a plus.

Additional Information

Initial 3 month contract (Will be extended)