Lean Continuous Improvement Leader

Thales Group; Crawley; Hybrid; GBP 70,000 - 100,000; Full time

Benefits offered by this job

28 days holiday plus bank holidays

Pension scheme and life cover

24/7 Employee Assistance Programme

Volunteer time off

Gym membership discounts

Job summary

Thales UK in Crawley seeks a Lean Continuous Improvement Leader to sharpen manufacturing performance on site. You will embed PDCA, lead transformations, coach teams, and drive measurable improvements in delivery, quality and cost across the operation.

You'll bring proven lean manufacturing experience, mastery of Lean tools (VSM, 5S, Flow, Visual Management) and a track record of leading change in low-volume, bespoke production environments.

Qualifications

• Proven Lean manufacturing experience with strong tools knowledge (Lean Six Sigma, Green Belt or equivalent).
• Exceptional problem solving and analytical skills.
• Fluent in Lean tools: VSM, 5S, Flow, Visual Management.
• Ability to lead and influence across levels from cells to cross-functional teams.
• Experience in low-volume, bespoke manufacturing environments.

Responsibilities

• Lead and execute transformation activities to raise efficiency and margins.
• Coach Industry team for process optimisation and capability.
• Analyse and plan improvements aligned to Thales Towards 2030.
• Facilitate lean culture shift towards agility and excellence.
• Ensure structured, measurable Lean deployment across APRU and site.
• Plan and coordinate all Lean activities across the site.

Skills

Lean manufacturing

Lean tools

5S

VSM

Problem solving

Cross-functional influence

Change leadership

Industrial engineering

PowerBI

Tools

Oracle

iObeya

PowerBI

Minitab

MES systems

Job description

## Lean Continuous Improvement LeaderApply: On-Site: Crawley: Full time: Posted Today: R0341003Location: Crawley, United KingdomThales is a global technology leader with more than 83,000 employees on five continents. With over 7,500 people in the UK, operating across defence, space, aerospace, and digital security, we help build a future we can all trust. Thales supports the security and stability of our nation by providing extraordinary technology to our customers, as well as delivering social value to the UK with our products and services.**ARE YOU THE VOICE OF LEAN?****LEAN LEADER — Crawley Manufacturing | Thales UK**We don't want someone who talks about continuous improvement. We want someone wholives it — on the shop floor, with the teams, every day. Thales UK builds technology thatmatters. As our Lean Leader in **Crawley**, your mission is to make our manufacturingoperations sharper, faster, and better — for good.**THE ROLE**You'll be the go-to expert for Lean Continuous Improvement (LCI) across our Glasgow site. That means embedding robust problem solving (PDCA) and Lean thinking into daily operations, not just running workshops. You'll coach teams, lead transformations, and drive measurable results across Quality (FPTY), Delivery (OTDIF) and Cost (UPC).This is a hands-on, high-visibility role. You'll work directly with Site Production, Engineering, Our Autonomous Production and Repair Unit (APRU) Managers, Head of Industry and the UK Head of Lean Continuous Improvement — and your fingerprints will be on the culture, not just the metrics.**WHAT YOU BRING**• Proven experience in Lean manufacturing and strong knowledge of Lean tools and practises in general - Lean Six Sigma, Green Belt, Back Belt - or equivalent hard-won experience• Exceptional problem solving and analytical skills• Real fluency and expertise in Lean tools: VSM, 5S, Flow improvement techniques, Visual Management• Problem solving frameworks as daily habits, not slide content• Proven success in low-volume, bespoke manufacturing environments• Demonstrated ability to lead and influence at every level, from production cells to cross-functional teams including stakeholders at all levels.• A builder's mindset: you leave capability behind, not dependencyExperience with Oracle, iObeya, PowerBI, Minitab or MES systems? Even better.**KEY RESPONSIBILITIES**• Lead and execute transformation activities that elevate efficiency and margins• Train, coach and develop the Industry team for process optimisation• Analyse and plan improvements aligned to Group strategy \"Thales Towards 2030\"• Facilitate a cultural shift towards Lean agility and operational excellence• Ensure Lean Continuous Improvement implementation with a structured, measurable approach• Strategically plan and coordinate all Lean activities across your APRU and site**HOW SUCCESS IS MEASURED**• Delivery (OTDIF), Quality (FPTY) and Cost (UPC) improvements• Advancement of Lean maturity on-site• Deployment of the Thales Industry Operating Model (TIOM)• Lean certification targets achieved within 24 months• Proactive Lean activity engagement across all functions**What we can offer you**• 28 days holiday plus bank holidays• Pension scheme and life cover• 24/7 Employee Assistance Programme• 24 hours p.a. paid volunteering• Gym membership discounts and employee discount schemes**SECURITY CLEARANCE**This role will require SC Clearance. It would be advantageous if currently held, however, if not currently held, it is a requirement that the successful applicant will undergo, achieve, and maintain SC Clearance. Please visit the UKSV website for further guidance.To be eligible for full SC, you generally need to have resided in the UK for the last 5 years. In some circumstances, a minimum of 3 years’ residence in the UK over the last 5 years may be accepted, with additional overseas checks.For further details of the evidence required to apply for Baseline and Security Clearance please refer to the National Security Vetting (NSV) Agency - United Kingdom Security Vetting - GOV.UK (www.gov.uk)**READY TO LEAD THE CHARGE?****Apply now and help shape the future of manufacturing at Thales UK.**