HDPE Pipe Extrusion Process Engineer – Drive Improvement

Generations People

Chesterfield

On-site

GBP 40,000 - 43,000

Full time

5 days ago
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Benefits offered by this job

Salary £40,000
37.5 hours per week
Birthday off
Private healthcare after probation
Employer pension contribution: 5%
Life assurance: 1.75× salary
Free onsite parking

Job summary

Generations People is recruiting an experienced Extrusion Process Engineer to support and optimise HDPE pipe extrusion operations in Chesterfield. You will own process parameters, troubleshoot production issues and drive continuous improvement across extrusion lines, collaborating with Operations, Quality, Maintenance and Production to ensure high efficiency and product reliability.

The role requires hands-on technical engineering expertise, a strong background in plastics extrusion, and a

Qualifications

  • 3–5+ years of hands-on process engineering experience in continuous plastics extrusion (pipe extrusion).
  • Strong knowledge of HDPE extrusion processes and related materials.
  • Experience with process improvement, root-cause analysis and SOP development.

Responsibilities

  • Define and optimise extrusion parameters (temperature profiles, melt pressure, screw speed, line speed, cooling rates).
  • Lead root-cause analysis for defects and implement corrective actions.
  • Improve line speeds, throughput and material yield while maintaining mechanical properties.
  • Support scrap reduction and sustainability initiatives including PCR/PIR integration.

Skills

Extrusion engineering
Process optimisation
Problem solving
Automation & PLCs

Education

Materials Science degree
Mechanical Engineering degree
Polymer Engineering degree

Tools

Single-screw extruders
Gravimetric dosing systems
Industrial PLC systems

Job description

Generations People is recruiting an experienced Extrusion Process Engineer to support and optimise HDPE pipe extrusion operations in Chesterfield. You will own process parameters, troubleshoot production issues and drive continuous improvement across extrusion lines, collaborating with Operations, Quality, Maintenance and Production to ensure high efficiency and product reliability.

The role requires hands-on technical engineering expertise, a strong background in plastics extrusion, and a

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