Flight Case Assembly Operative

Audio Visual Recruitment Ltd; Blandford Forum; On-site; GBP 25,000 - 35,000; Full time

Job summary

A leading production services company in Blandford Forum is seeking a Custom Flight Case Builder. The successful candidate will design and construct custom cases for AV equipment, utilizing carpentry skills and understanding of equipment protection. Candidates should have hands-on experience with flight case construction and woodworking tools. The role involves working efficiently under tight deadlines while collaborating with AV technicians. Competitive compensation and supportive working environment offered.

Qualifications

• Minimum 1-2 years of experience in flight case construction, carpentry, or fabrication.
• Strong mechanical aptitude and attention to detail.
• Ability to read and interpret technical drawings and measurements.

Responsibilities

• Measure, design, and construct custom flight cases for AV equipment.
• Use tools and machinery such as saws, drills, and foam cutters.
• Perform quality control checks to ensure durability and functionality.

Skills

Flight case construction

Carpentry

Technical drawing interpretation

Problem-solving

Tools

CNC machinery

Woodworking tools

Job description

The company specialises in creating outstanding live experiences with state-of-the-art equipment and expert production management. They deliver top-quality production services for Tours, Corporate Events and festivals.

We are seeking a skilled and detail-oriented Custom Flight Case Builder to join our team. The successful candidate will be responsible for designing, constructing, and assembling custom flight cases to safely transport and store audio visual (AV) equipment. This role is hands-on and requires experience with carpentry, fabrication, and a solid understanding of protective casing for sensitive technical equipment.

Key Responsibilities:
• Measure, design, and construct custom flight cases for AV equipment including projectors, lighting, sound systems, LED panels, and accessories.
• Work from specifications, equipment dimensions, or technical drawings to create accurate and secure case layouts.
• Use tools and machinery such as saws, drills, rivet guns, foam cutters, and CNC routers (if applicable).
• Cut, shape, and fit foam inserts to securely hold AV equipment in place.
• Install hardware such as latches, handles, hinges, casters, and corner guards.
• Perform quality control checks to ensure durability, functionality, and accurate fit.
• Collaborate with AV technicians and logistics staff to understand equipment handling requirements.
• Maintain a safe and clean working environment and follow all health and safety regulations.
• Manage time efficiently to meet production deadlines.

Requirements:
• Proven experience in flight case construction, carpentry, or fabrication (minimum 1-2 years preferred).
• Familiarity with AV equipment and understanding of how it needs to be transported and protected.
• Strong mechanical aptitude and attention to detail.
• Ability to read and interpret technical drawings and measurements.
• Experience using woodworking tools and workshop machinery safely.
• Good problem-solving skills and the ability to work independently or in a team.
• Physically fit able to lift and move heavy materials and work on your feet.

Preferred Qualifications:
• Experience with CNC machinery or CAD software (e.g., AutoCAD, SketchUp).
• Driving License, Forklift license or manual handling certification.
• Background in live events, staging, or AV industries.