ESME Application Engineer

Gm Performance Power Units; Newcastle upon Tyne; On-site; GBP 64,000 - 90,000; Full time

Job summary

GM Performance Power Units in Concord, NC is seeking an ESME Application Engineer to lead the manufacture and integration of Energy Store components and enclosures. You will drive process design, safety, and quality while working across engineering teams to optimize assembly flows.

The role requires a degree in engineering, 2+ years in battery pack assembly, and experience with robotics programming and 3D CAD tools. This is a hands-on, project-lead position in a high-performance environment.

Qualifications

• Bachelor's degree in Engineering or related field is required.
• 2+ years of battery pack assembly engineering experience.
• Experience programming industrial robots and running automation.
• Proficiency in 3D CAD software (CATIA, NX, SolidWorks or similar).
• Strong verbal and written communication and teamwork.
• Ability to lead projects independently.

Responsibilities

• Lead design and optimization of manufacturing processes for ES and ESME.
• Ensure safety and quality in production processes and assembly.
• Collaborate with Quality to develop in-process and end-of-line procedures.
• Contribute to design of ES and ESME for Built-In Quality.
• Perform root cause analysis and document learnings.
• Create and maintain manufacturing operation work instructions.
• Communicate assembly developments clearly to the team.
• Coordinate with ERS Assembly Manager and HV Safety Supervisor for standards.

Skills

Robotics programming

Multidisciplinary teamwork

Problem solving

Self-driven

Education

Bachelor's degree in Engineering or related field

Tools

3D CAD: CATIA/NX/SolidWorks

Job description

ESME Application Engineer

GM Performance Power Units - Concord, NC

Title: ESME Application Engineer

GM Performance Power Units (GM PPU) is seeking a highly skilled and motivated ESME Application Engineer to join our innovative engineering team in Concord, NC. This vital role focuses on safely building high-performance battery systems with the utmost quality.

Key Responsibilities:

• Lead the design and optimization of the manufacturing process of the Energy Store (ES) and Energy Store Main Enclosure (ESME).
• Design and analyze production processes to ensure personnel safety at all times.
• Work with the Quality Department to develop in-process and end-of-line quality procedures for various assembly processes including equipment planning, evaluation, and selection.
• Actively contribute to the design process of the Energy Store (ES) and Energy Store Main Enclosure (ESME) to achieve Built-In Quality.
• Conduct root cause analysis for any problems found throughout the build process and communicate findings to relevant team members while documenting learnings.
• Create and maintain manufacturing operation work instructions.
• Document and communicate assembly process developments and innovations clearly.
• Work with the ERS Assembly Manager and High Voltage Safety Supervisor to ensure adherence to safety, quality, and operational standards.

Required Qualifications:

• Bachelor's degree in Engineering, Engineering Technology, or related field.
• 2+ years of relevant industry experience in battery pack assembly engineering.
• Experience programming industrial robots.
• Proficient in 3D CAD software (CATIA, NX, SolidWorks, or similar).
• Excellent verbal and written communication skills with ability to work effectively in multidisciplinary teams.
• Self-driven with a demonstrated ability to lead projects independently.
• Experience in automotive, aerospace, motorsport, or other high-performance industries is a strong plus but not mandatory.

Desirable Skills:

• Proven experience in high-voltage system assembly, ideally in Formula 1, Formula E, or advanced automotive sectors.
• Professional experience with one or more types of welding processes.
• Knowledge of Design for Manufacture/Assembly (DFM/DFA) principles and tooling/jig design for motorsport or low volume high performance prototyping.
• Knowledgeable about using PLCs for safety or automation related tasks.
• Familiarity with F1 technical regulations, particularly those governing ESME components and power unit integration.

Personal Attributes:

• Strong, hands-on engineering mindset with a bias toward building, testing, and iterating.
• Proactive, motivated, and able to take ownership of projects and contribute constructively to the team.
• Excellent problem solver with strong analytical and critical thinking skills.
• Effective communicator and collaborator, comfortable working in cross-functional environments.
• Detail-oriented with commitment to high-quality work and continuous learning.

Drive the Future of Motorsport with GM PPU! At GM Performance Power Units, we're more than an engineering team - we're shaping the future of Formula 1 technology. Join a culture where collaboration sparks creativity and innovation empowers breakthrough performance. Every contribution drives our competitive edge on the track. GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit

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