ESME Application Engineer

Gm Performance Power Units; Luton; On-site; GBP 68,000 - 90,000; Full time

Job summary

GM Performance Power Units (GM PPU) seeks an ESME Application Engineer to join the Concord, NC team. The role centers on safely building high‑performance battery systems with rigorous quality standards, leading design and optimization of ES/ESME manufacturing processes, and collaborating across functions to ensure Built-In Quality.

The ideal candidate has a engineering degree and 2+ years in battery pack assembly engineering, plus robotics programming and CAD proficiency.

Qualifications

• Bachelor's degree in Engineering, Engineering Technology, or related field.
• 2+ years of battery pack assembly engineering experience.
• Experience programming industrial robots.
• Proficient in 3D CAD software (CATIA, NX, SolidWorks, or similar).
• Excellent verbal and written communication; able to work in multidisciplinary teams.

Responsibilities

• Lead design and optimization of the manufacturing process for the Energy Store (ES) and Energy Store Main Enclosure (ESME).
• Design and analyze production processes to ensure personnel safety.
• Collaborate with Quality to develop in-process and end-of-line quality procedures.
• Contribute to the design process to achieve Built-In Quality.
• Conduct root cause analysis and document learnings.
• Create and maintain manufacturing operation work instructions.
• Document and communicate assembly process developments and innovations.
• Coordinate with ERS Assembly Manager and HV Safety Supervisor to ensure safety and standards.

Skills

Robot programming

CAD software

Verbal & written communication

Leadership

Cross-functional teamwork

Education

Bachelor's degree in Engineering/Engineering Technology

Tools

CATIA

NX

SolidWorks

Job description

ESME Application Engineer

GM Performance Power Units - Concord, NC

Title: ESME Application Engineer

Job Summary:

GM Performance Power Units (GM PPU) is seeking a highly skilled and motivated ESME Application Engineer to join our innovative engineering team in Concord, NC. This vital role focuses on safely building high-performance battery systems with the utmost quality.

Key Responsibilities:

• Lead the design and optimization of the manufacturing process of the Energy Store (ES) and Energy Store Main Enclosure (ESME).
• Design and analyze production processes to ensure personnel safety at all times.
• Work with the Quality Department to develop in-process and end-of-line quality procedures for various assembly processes including equipment planning, evaluation, and selection.
• Actively contribute to the design process of the Energy Store (ES) and Energy Store Main Enclosure (ESME) to achieve Built-In Quality.
• Conduct root cause analysis for any problems found throughout the build process and communicate findings to relevant team members while documenting learnings.
• Create and maintain manufacturing operation work instructions.
• Document and communicate assembly process developments and innovations clearly.
• Work with the ERS Assembly Manager and High Voltage Safety Supervisor to ensure adherence to safety, quality, and operational standards.

Required Qualifications:

• Bachelor's degree in Engineering, Engineering Technology, or related field.
• 2+ years of relevant industry experience in battery pack assembly engineering.
• Experience programming industrial robots.
• Proficient in 3D CAD software (CATIA, NX, SolidWorks, or similar).
• Excellent verbal and written communication skills with ability to work effectively in multidisciplinary teams.
• Self-driven with a demonstrated ability to lead projects independently.
• Experience in automotive, aerospace, motorsport, or other high-performance industries is a strong plus but not mandatory.

Desirable Skills:

• Proven experience in high-voltage system assembly, ideally in Formula 1, Formula E, or advanced automotive sectors.
• Professional experience with one or more types of welding processes.
• Knowledge of Design for Manufacture/Assembly (DFM/DFA) principles and tooling/jig design for motorsport or low volume high performance prototyping.
• Knowledgeable about using PLCs for safety or automation related tasks.
• Familiarity with F1 technical regulations, particularly those governing ESME components and power unit integration.

Personal Attributes:

• Strong, hands-on engineering mindset with a bias toward building, testing, and iterating.
• Proactive, motivated, and able to take ownership of projects and contribute constructively to the team.
• Excellent problem solver with strong analytical and critical thinking skills.
• Effective communicator and collaborator, comfortable working in cross-functional environments.
• Detail-oriented with commitment to high-quality work and continuous learning.

Drive the Future of Motorsport with GM PPU! At GM Performance Power Units, we're more than an engineering team - we're shaping the future of Formula 1 technology. Join a culture where collaboration sparks creativity and innovation empowers breakthrough performance. Every contribution drives our competitive edge on the track. GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit. Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.