Control System Engineer

ZipRecruiter; Middlesbrough; On-site; GBP 60,000 - 80,000; Full time

Job summary

An established industry player is seeking a skilled Control Systems Engineer to join their dynamic EC&I Team. In this pivotal role, you will design, develop, and maintain control systems, ensuring operational efficiency and regulatory compliance. Your expertise in Siemens PCS7 and S7 PLCs will be crucial as you troubleshoot issues, optimize processes, and provide valuable training to junior engineers. This position offers the opportunity to lead capital projects and contribute to a safety-focused environment, making a significant impact on production capabilities. If you are passionate about engineering and eager to drive improvements in a collaborative setting, this role is perfect for you.

Qualifications

• Experience in designing and maintaining control systems, especially with Siemens technology.
• Strong troubleshooting skills to minimize production downtime.

Responsibilities

• Develop and implement control strategies for batch processes.
• Provide technical support and training to junior engineers.
• Ensure compliance with safety and cybersecurity standards.

Skills

Control Systems Design

Siemens PCS7

S7 PLCs

Troubleshooting

Process Control Optimization

Technical Support

Safety Standards Compliance

Cybersecurity Measures

Education

Degree in Engineering

Tools

PCS7

PLC Programming

Job description

Job Description

Purpose

As a key member of the EC&I Team, ensuring new and repeat batch processes are brought online on time and within budget. Provide technical support to the maintenance technicians. Support the Manufacturing facilities in production. Contribute and deliver capital projects. Ensure regulatory compliance.

Main Tasks and Responsibilities

Key Accountabilities

1. Design, develop, and maintain control systems using Siemens PCS7 and S7 PLCs.
2. Troubleshoot and resolve control system issues to minimize downtime and ensure continuous production.
3. Collaborate with cross-functional teams to optimize process control and improve operational efficiency.
4. Develop and implement control strategies for new and existing processes.
5. Provide technical support and training to junior engineers and plant operators.
6. Participate in HAZOP (Hazard and Operability) studies and risk assessments, including Layers of Protection Analysis (LOPA).
7. Maintain accurate documentation of control systems and modifications.
8. Implement and manage OT cybersecurity measures to protect control systems from cyber threats, ensuring compliance with IEC 62443 standards.
9. Develop and maintain safety programming on PCS7, ensuring compliance with IEC 61511 standards.
10. Manage alarm systems in accordance with IEC 62682 standards to ensure effective alarm management and operator response.
11. Write and contribute to the development of process control narratives, User Requirement Specifications (URS), and Functional Design Specifications (FDS) documents.
12. Lead and participate in commissioning activities, including system testing, validation, and start-up support.

SHEQ Management

1. Ensure compliance with COMAH regulations and other relevant safety standards.

Team Building & Incentive

1. Assist in the data collection and monitoring of key performance indicators (KPIs).
2. Organize and deliver SHE related training modules for staff.