Control System Engineer

JR United Kingdom; Middlesbrough; On-site; GBP 35,000 - 55,000; Full time

Job summary

An established industry player is seeking a talented control systems engineer to join their dynamic EC&I Team. In this exciting role, you'll be responsible for designing, developing, and maintaining cutting-edge control systems, ensuring seamless production processes while adhering to safety and regulatory standards. You'll collaborate with cross-functional teams to optimize operations, provide technical support and training, and lead commissioning activities. If you're passionate about engineering and eager to make a significant impact in a fast-paced environment, this opportunity is perfect for you.

Qualifications

• Experience in designing and maintaining control systems.
• Strong troubleshooting skills to minimize production downtime.

Responsibilities

• Design and maintain control systems using Siemens PCS7 and S7 PLCs.
• Provide technical support and training to junior engineers.
• Ensure compliance with safety standards and regulations.

Skills

Control Systems Design

Siemens PCS7

S7 PLCs

Troubleshooting

Process Control Optimization

Technical Support

HAZOP Studies

Cybersecurity Measures

Education

Bachelor's Degree in Engineering

Tools

PCS7

S7 PLCs

Job description

As a key member of the EC&I Team, you will ensure new and repeat batch processes are brought online on time and within budget. You will provide technical support to the maintenance technicians, support the manufacturing facilities in production, contribute and deliver capital projects, and ensure regulatory compliance.

Main Tasks and Responsibilities

Key Accountabilities

• Design, develop, and maintain control systems using Siemens PCS7 and S7 PLCs.
• Troubleshoot and resolve control system issues to minimize downtime and ensure continuous production.
• Collaborate with cross-functional teams to optimize process control and improve operational efficiency.
• Develop and implement control strategies for new and existing processes.
• Provide technical support and training to junior engineers and plant operators.
• Participate in HAZOP (Hazard and Operability) studies and risk assessments, including Layers of Protection Analysis (LOPA).
• Maintain accurate documentation of control systems and modifications.
• Implement and manage OT cybersecurity measures to protect control systems from cyber threats, ensuring compliance with IEC 62443 standards.
• Develop and maintain safety programming on PCS7, ensuring compliance with IEC 61511 standards.
• Manage alarm systems in accordance with IEC 62682 standards to ensure effective alarm management and operator response.
• Write and contribute to the development of process control narratives, User Requirement Specifications (URS), and Functional Design Specifications (FDS) documents.
• Lead and participate in commissioning activities, including system testing, validation, and start-up support.

SHEQ Management

• Ensure compliance with COMAH regulations and other relevant safety standards.

Team Building & Incentive

• Assist in the generation, data collection, and monitoring of key performance indicators (KPIs).
• Organize and deliver SHE-related training modules for staff.