BIW Resident Engineer

EDAG UK; Crewe; Hybrid; GBP 45,000 - 60,000; Full time

Job summary

EDAG UK is seeking a BIW Project Resident Engineer to facilitate the seamless integration of Body-in-White components within the automotive engineering sector. This role involves liaising between suppliers and OEMs, managing engineering changes, and ensuring project deliverables meet stringent quality and regulatory standards. Candidates should have robust experience in BIW engineering and be adept at troubleshooting manufacturing challenges.

Benefits

Health cash plan, following successful probation

Pension plans

25 days annual leave + 8 bank holidays

Generous absence cover

Qualifications

• 5+ years of experience in BIW engineering within the automotive industry.
• Experience working at an OEM or Tier 1 supplier in a resident engineering role.
• Familiarity with APQP, PPAP, and quality processes.

Responsibilities

• Serve as the on-site representative for BIW engineering at the OEM or supplier location.
• Coordinate between design, manufacturing, and quality teams to resolve issues quickly.
• Monitor and ensure compliance with BIW performance requirements.

Skills

BIW manufacturing processes

Troubleshooting

Communication

Education

Bachelor’s Degree in Mechanical, Automotive, or Manufacturing Engineering

Tools

CATIA V5

Siemens NX

Teamcenter

Enovia

Job description

EDAG Engineering UK, part of the global EDAG Group, is a leader in engineering services for the automotive industry. We are experts in vehicle development across the complete spectrum of engineering disciplines. From pre-development, series development, individual components, modules and the development of entire vehicles, we combine expert knowledge with the latest trends in lightweight construction and material technologies.

As a BIW Project Resident Engineer, you will act as the key technical liaison between the supplier and the OEM to ensure smooth integration of Body-in-White (BIW) components. You will be responsible for managing engineering changes, troubleshooting manufacturing issues, and ensuring that BIW parts meet quality, cost, and timing requirements throughout the project lifecycle.

Responsibilities:

• Serve as the on-site representative for BIW engineering at the OEM or supplier location.
• Provide technical support and troubleshooting for BIW components and assemblies in development and production.
• Coordinate between design, manufacturing, and quality teams to resolve issues quickly.
• Monitor and ensure compliance with BIW performance requirements (crash, NVH, durability, weight, cost, and manufacturability).
• Track and manage engineering changes (ECNs, ECRs, PCNs) to maintain project timing and cost control.
• Work closely with suppliers, tooling, and process engineers to ensure feasibility and manufacturability of BIW parts.
• Support prototype builds, testing, and validation activities, ensuring timely resolution of issues.
• Participate in DFMEA, PFMEA, and problem-solving activities.
• Lead BIW part fit, finish, and dimensional validation efforts in production.
• Ensure all deliverables meet automotive standards and regulations (Euro NCAP, FMVSS, VDA, ISO).

• Bachelor’s Degree in Mechanical, Automotive, or Manufacturing Engineering (or equivalent experience).
• 5+ years of experience in BIW engineering within the automotive industry.
• Strong knowledge of BIW manufacturing processes (stamping, welding, adhesive bonding, riveting, etc.).
• Experience working at an OEM or Tier 1 supplier in a resident engineering role.
• Familiarity with CAD software (CATIA V5, Siemens NX) and PLM tools (Teamcenter, Enovia).
• Strong understanding of DFM (Design for Manufacturing) & DFA (Design for Assembly).
• Ability to troubleshoot BIW fit, finish, dimensional, and structural performance issues.
• Strong communication and interpersonal skills to interact with cross-functional teams.
• Ability to travel and work on-site at the OEM/supplier location.
• Experience with Electric Vehicle (EV) BIW structures desired.
• Knowledge of composite and aluminium BIW technologies desired.
• Familiarity with APQP, PPAP, and quality processes desired.
• Six Sigma or Lean Manufacturing experience desired.

• Health cash plan, following successful probation

• Pension plans
• Hybrid working
• 25 days annual leave + 8 bank holidays
• Generous absence cover