Assembly, Integration, And Test Technician - Future Opportunities

Aalto; Farnborough; On-site; GBP 28,000 - 38,000; Full time

Benefits offered by this job

Private medical insurance

25 days holiday

Pension plan

Income protection

Life assurance

Perkbox discounts

Job summary

AALTO in Farnborough, United Kingdom, is seeking an Assembly, Integration, and Test Technician to support the build and integration of Zephyr aircraft and Ground Support Equipment. You will work to deliver mission-ready platforms safely and to the highest quality standards.

The role demands hands-on production of avionic hardware, wiring installations, and adherence to aerospace processes. You will contribute to continuous improvement, and training will be provided to develop workforce knowledge

Qualifications

• BSc/quals not required if apprenticeship completed; NVQ 3 in avionics is preferred.
• Capable of reading engineering drawings and following processes.
• Experience with installation and system integration tests.
• Knowledge of basic test equipment and wiring installations.

Responsibilities

• Avionic and mechanical equipment installation, wiring and system integration.
• Manufacture of avionic in-house components as required.
• Adhere to Health and Safety procedures and report issues.
• Troubleshoot, problem-solve and implement corrective actions.
• Carry out dimensional verification to specification using calibrated jigs.
• Identify waste and drive efficiency improvements in assembly.
• Support shop safety initiatives and implement countermeasures.
• Safely handle fragile components and escalate risks promptly.
• Provide training and guidance to teammates; share knowledge.

Skills

Read engineering drawings

Dimensional verification

Soldering to high quality

ESD environment awareness

Problem solving

Communication skills

Use of measurement tools

Microsoft Office

Education

NVQ Level 3 Avionics Engineering or similar

Aerospace or Engineering Full Apprenticeship

Tools

Test equipment

Crimp tools

Job description

AALTO, a global leader in Stratospace. Based in Farnborough, AALTO is an Airbus subsidiary that manufactures, operates, and delivers services with its solar-powered, stratospheric platform: Zephyr.

Zephyr’s persistence enables continuous flight for months at a time. Its current flight-time record of over 67 days in the stratosphere. From above 60,000+ft, or 20km above ground, AALTO can deliver several applications including direct-to-device connectivity and high-resolution Earth observation.

AALTO operates in a new operational layer between most of air traffic and low-Earth orbit, Stratospace. This is where high-altitude platforms led by Zephyr deliver services to commercial and government partners. We can help monitor environments, observe borders, track natural disasters and connect unconnected communities.

About The Role

As Assembly, Integration, and Test Technician, you will support the build and integration of AALTO’s Zephyr aircraft and Ground Support Equipment, helping deliver mission-ready platforms safely, efficiently and to the highest quality standards.

Responsibilities to include:

• Avionic and mechanical equipment installation, wiring and system integration of UAV’s platforms.
• Manufacture of avionic in-house components as required.
• Health and Safety process adherence and reporting.
• Contribution to Problem Solving and corrective action delivery.
• Using measuring equipment and calibrated jigs to carry out dimensional verification to the specification.
• Identify waste in assembly processes and implement activities to improve efficiency.
• Support shop safety initiatives and manage timely implementation of countermeasures to resolve problems.
• Safe handling and protection of very fragile and flexible components
• Mitigate immediate risks including ‘stop work’ as well as **escalate** emerging risks, issues and shortfalls in a timely manner.
• Provide training, guidance, and mentorship to new and existing team members to support workforce development and knowledge sharing.
• Carry out daily housekeeping tasks to ensure health, safety, and operational requirements.

Skills and Knowledge Required

• Aerospace or Engineering Full Apprenticeship.
• Completed an NVQ Level 03 Qualification in Avionics Engineering or other relevant discipline.
• Strong understanding of ability to read engineering drawings and follow process
• Conducting and recording of installation and system integration tests.
• Ability to read and understand test procedures.
• Knowledge of basic test equipment and crimp tools.
• Ability to carry out soldering to a good quality standard.
• Understanding and practical knowledge of working in ESD sensitive environments.
• Knowledge of general aircraft manufacturing/ maintenance and processes applicable.
• Dimensional verification to the specification.
• Demonstrated experience pro-actively solving technical problems.
• Experience of hands‑on production of avionic hardware and wiring installations.
• Quality conscious working method and organised approach to tasks.
• Works well under pressure, works hard to meet strict production targets.
• Clear and effective communication skills (both written and oral).
• Knowledge of general aircraft manufacturing/ maintenance and processes applicable to the aviation environment (Human Factors, FOD, Tool Control, Health & Safety & COSHH).
• Understanding of 6S.
• Attention to detail.
• Proficient computer skills, and use of the Microsoft Office suite.

In addition to an attractive market-aligned salary, we offer:

• Rewarding Excellence: Benefit from our short-term incentive plan that rewards your hard work and dedication.
• Enjoy Your Time Off: Benefit from 25 days of holiday to relax and recharge.
• Stay Healthy: We’ve got your health covered with private medical insurance, along with dental and optical cash back.
• Secure Your Future: Take advantage of our personal pension plan to ensure a comfortable retirement.
• Peace of Mind: Our income protection and life assurance schemes are there to support you when you need it most.
• Getting around: Drive the latest vehicles with our discounted salary sacrifice scheme.
• We Care About You: Our employee assistance programme is always available to provide the support you need.
• Perks Galore: Enjoy a range of employee discounts via Perkbox, from household goods to travel!

Assembly, Integration, and Test Technician - Future Opportunities Farnborough, England, United Kingdom