Robotics NPI Engineer: Prototype to Mass Production

Helsing; Barcelona; On-site; EUR 60,000 - 90,000; Full time

Job summary

Helsing in Barcelona seeks an experienced Manufacturing Engineer to lead the transition from prototype to mass production of robotic systems. You will drive DFM/DFA improvements, develop production processes, BOMs, and tooling, while collaborating with mechanical, electrical, and quality teams to scale high‑mix, low‑to‑medium volume production.

This role combines design-for-manufacture with hands-on process optimization, supplier engagement, and production ramp‑up, requiring strong CAD skills

Qualifications

• Have delivered manufacturing processes for complex mechanical or electromechanical products from prototype to scalable production.
• Deep technical knowledge of DFM and DFA across CNC machining, sheet metal, injection-moulded plastics, and additive manufacturing.
• Proficient in 3D CAD modelling (ideally SolidWorks) and producing manufacturing documentation (BOMs, work instructions, drawings).

Responsibilities

• Lead the transition from prototype to production-ready designs applying DFM and DFA to redesign components and assemblies for manufacturability, cost, quality and reliability.
• Develop, document, and optimize manufacturing processes, work instructions, BOMs, and assembly procedures to scale production.
• Specify, procure, and develop fixturing, tooling, and manufacturing equipment for day-one production readiness.
• Collaborate with mechanical, electrical, and quality teams to surface and resolve manufacturing issues early in the design cycle.
• Drive improvement initiatives across efficiency, quality, and cost reduction using production data.

Skills

DFM knowledge

DFA knowledge

3D CAD modelling

SolidWorks

Cross-functional collaboration

Manufacturing process development

Problem solving

Tools

SolidWorks

Job description

Helsing in Barcelona seeks an experienced Manufacturing Engineer to lead the transition from prototype to mass production of robotic systems. You will drive DFM/DFA improvements, develop production processes, BOMs, and tooling, while collaborating with mechanical, electrical, and quality teams to scale high‑mix, low‑to‑medium volume production.

This role combines design-for-manufacture with hands-on process optimization, supplier engagement, and production ramp‑up, requiring strong CAD skills