Process Engineer

Unilever; Lejona; Presencial; EUR 45.000 - 60.000; Jornada completa

Descripción de la vacante

Unilever in Leioa, Basque Country, Spain, is seeking a Production specialist to drive continuous improvement and stability of production processes using UMS methodologies. You will train line teams, eliminate losses, defects and waste, and push for zero defects, zero waste and zero losses across safety, quality, cost and delivery.

You will work with semi-autonomous teams and coordinate with engineering and supply chain.

Formación

• University degree in Engineering, preferably FMCG manufacturing.
• 2 years of prior experience.
• Training in data analysis, statistics, coding basics.

Responsabilidades

• Analyse losses and operational problems, identifying root causes through direct floor observation, data analysis and hands-on involvement
• Design and drive action plans and Run to Standard (R2S) implementation (data collection/analysis, loss prioritisation, problem solving, SMED, AM activities and machine settings/centerlines), building multidisciplinary teams
• Establish and validate technical standards defining basic operating conditions
• Act as technical trainer for line teams, coaching in phenomena identification, root-cause analysis and establishment of countermeasures
• Analyse operational data — including accuracy of MMP Code data — to detect patterns and make informed, data-driven decisions
• Validate process improvements and establish/update revised basic conditions on the line
• Lead or coordinate digital and automation project deployment; suggest automation solutions where relevant expertise exists
• Provide inputs to the EEM pillar (MP data); support Factory OR and DBNR improvement in collaboration with Customer Service and Agility
• Coordinate with other departments and external agents (e.g. equipment suppliers) to implement technical improvements
• Optimise process design, resource allocation and NVAA reduction
• Identify good practices and extend them to other lines
• Foster a culture of safety, quality and continuous improvement, acting as a reference in the application of good practices

Conocimientos

Root-cause analysis

Data analysis

Problem solving

Team collaboration

Educación

University degree, Engineering specialization

Herramientas

Data visualisation tools

Statistics & control

Basics of coding

Technical drawing/3D modelling

Descripción del empleo

Function

Production

Reports to

Operations Manager

Location

Leioa, Basque Country, Spain

Terms & Conditions

Full-time Local Terms

Job Purpose

Ensure the continuous improvement and stability of production processes by eliminating losses, defects and waste, applying UMS methodologies and acting as technical trainer and reference in operational excellence. The role is critical to the development of the factory (zero defects, zero waste, zero losses), applying the full range of Focused Improvement methods across Safety, Quality, Business Priority/Cost Deployment, Autonomous Maintenance, Customer Service and Agility. Contributes directly to the development of semi‑autonomous teams, ensuring high standards of safety, quality, efficiency and sustainability.

Most Complex Aspects of the Role

Root-cause analysis of losses across complex, multi-variable production problems, applying the full UMS toolset (FI, AM, PM, Q, PD). Proposing and validating effective countermeasures and technical standards while balancing safety, quality, cost and delivery. Driving consistent digital/automation deployment across lines with varying technical maturity. Sustaining influence and teamwork to advance semi‑autonomous teams without formal authority over the crews.

Key Responsibilities

• Analyse losses and operational problems, identifying root causes through direct floor observation, data analysis and hands‑on involvement


• Design and drive action plans and Run to Standard (R2S) implementation (data collection/analysis, loss prioritisation, problem solving, SMED, AM activities and machine settings/centerlines), building multidisciplinary teams


• Establish and validate technical standards defining basic operating conditions


• Act as technical trainer for line teams, coaching in phenomena identification, root‑cause analysis and establishment of countermeasures


• Analyse operational data — including accuracy of MMP Code data — to detect patterns and make informed, data‑driven decisions


• Validate process improvements and establish/update revised basic conditions on the line
  
• Lead or coordinate digital and automation project deployment; suggest automation solutions where relevant expertise exists


• Provide inputs to the EEM pillar (MP data); support Factory OR and DBNR improvement in collaboration with Customer Service and Agility


• Coordinate with other departments and external agents (e.g. equipment suppliers) to implement technical improvements


• Optimise process design, resource allocation and NVAA reduction


• Identify good practices and extend them to other lines


• Foster a culture of safety, quality and continuous improvement, acting as a reference in the application of good practices

Stakeholders and Purpose

Production (Operators, Shift Team Leader, Area Leader): Day‑to‑day operations

Transformation (ManEx Coordinator / Continuous Improvement Specialist): Ensure alignment with Unilever UMS methodology

Equipment Suppliers: Restore basic equipment conditions and implement technical improvements

Engineering, Transformation, Quality, Safety (engineers, project technicians, work teams): Collaboration on projects and daily operations management

Required Qualifications

Education

University degree, Engineering specialisation, preferably with FMCG manufacturing background (Packaging: mechanical, electrical, robotics; or Processing: product technology knowledge).

Potential development role for technicians or technical operators.

Experience

2 years of prior experience.

Additional Training

Data analysis and visualisation tools; statistics and process control; basics of coding; technical drawing / 3D modelling

Languages

Spanish native or full professional proficiency.

English: Intermediate level.

Other Business acumen Linked

Business acumen linking manufacturing performance to finance KPIs and BG targets; project management awareness; behaviours aligned with Unilever's Bias for Action, Accountability & Responsibility, Growth Mindset and Consumer Love.

Time to full performance

Approximately 1 year in role.

Why we Are

We are one of the world’s largest consumer goods companies with amazing brands, dynamic people and a sustainable vision. We meet everyday needs for nutrition, hygiene and personal care with brands that help people feel good, look good and get more out of life. If you are ambitious, keen to learn and want lo lead, you have come to the right place.