The CQV Engineer (Formulation) is responsible for commissioning, qualification, and validation activities for formulation process equipment and associated utilities within a GMP-regulated environment. This includes ensuring that all systems meet user requirements, functional specifications, and quality standards, with a primary focus on safety, regulatory compliance, and successful project delivery for the following equipment:
Key Responsibilities
- Develop and execute CQV protocols (SAT, IQ, OQ, PQ) for all relevant equipment.
- Coordinate and supervise commissioning and qualification activities in accordance with cGMP and corporate policies.
- Generate and review CQV deliverables (user requirements, functional/design specifications, traceability matrices, test scripts, deviation reports).
- Liaise with vendors and contractors for FAT, SAT, and punch list resolution.
Equipment & Systems in Scope
- CIP Skids and docking stations
- Isolator systems (including hopper and integrated weighing systems)
- Glove tester isolators
- Ventilated Balance Enclosure (VBE)
- Precision weighing scales
- Formulation vessels, inline blenders, and disperser units
- Docking Stations (general and for Solvent Distribution, including Down Flow Booths)
- Particle Filter Skids and Sterile Filter Skids
- Filter Integrity Tester units
- Pass-through chambers
- Heating jackets (for drums and vessels)
Project & Quality Support
- Support project delivery teams, vendors, and site stakeholders during design, installation, and start-up phases.
- Ensure equipment meets regulatory and safety standards.
- Participate in risk assessments (e.g., FMEAs), HAZOPs, and design reviews.
- Support generation and remediation of deviations, discrepancies, and change controls.
- Maintain project documentation in line with Data Integrity principles.
Operational Readiness & Handover
- Assist the transition of qualified systems to operations/production teams.
- Provide technical training, SOP review, and troubleshooting during handover.
Required Qualifications / Skills
- Bachelor’s degree in Engineering (Chemical, Mechanical, Process, or related discipline).
- 5+ years’ experience as a CQV Engineer or similar role in the pharmaceutical, biotech, or related regulated industry.
- Proven experience with formulation systems and relevant process/utility equipment.
- Strong knowledge of cGMP, FDA, and EU regulatory requirements pertaining to commissioning and qualification.
- Experience with protocol generation & execution, deviation management, and technical writing.
- Good problem-solving skills and ability to work effectively in cross-functional teams.