Sr Process Engineer

Xyntek Inc; Montreal (administrative region); On-site; CAD 90,000 - 130,000; Full time

Job summary

Catalyx is seeking a Senior Process Engineer to provide technical problem-solving for production equipment, support manufacturing teams during operations, and reduce recurring deviations. The role collaborates on audits, customer inquiries, and technical requests as needed.

You will oversee startup/optimization of new equipment, troubleshoot on production lines, and lead improvements while ensuring safety and regulatory compliance in a fast-paced pharmaceutical environment.

Qualifications

• Bachelor’s degree in Mechanical, Electrical, Industrial, Chemical, Automation or equivalent.
• OIQ membership is required or must be current.
• Minimum 10 years in pharmaceutical industry, sterile injectable manufacturing.
• Minimum 5 years of project management experience.
• Experience with aseptic manufacturing processes and equipment troubleshooting.

Responsibilities

• Oversee startup and optimization of new equipment on-site.
• Provide technical support to manufacturing operations during execution.
• Troubleshoot complex technical problems on production lines.
• Design equipment modifications meeting aseptic and operational requirements.
• Analyze downtime and drive corrective actions.
• Lead commissioning of new equipment and participate in CAPA.
• Prepare intervention reports and technical procedures.

Skills

Bilingual French/English

Strong communication

Autonomy

Team collaboration

Problem solving

Education

Bachelor's degree in Engineering

OIQ membership

Tools

AutoCAD

MS Project

Visio

CMMS

Job description

About Us

Catalyx specializes in the science of operational processes. With a footprint across North America and Europe, the company carefully automates and services R&D, production, packaging, and delivery processes - globally with a sophisticated blend of products, technologies, and lifecycle services. The company was formed in 2022 after CXV Global (Crest Solutions, Xyntek, and VistaLink) and Panacea Technologies joined forces. For over three decades, Catalyx's partnership-based culture has helped organizations in production-intense, highly regulated industries optimize their operational efficiency, performance, and safety. To learn more about the company's experience and comprehensive suite of capabilities and solutions, visit www.catalyx.ai.

Job Description

Catalyx is seeking a Senior Process Engineer to provide technical problem-solving support for production equipment issues, offer technical support to manufacturing teams during operations, and works to reduce recurring equipment-related deviations. They also collaborate in responding to audit observations, customer requests, and other technical inquiries as needed.

Responsibilities

Technical & Operational Support

• Oversee the startup and optimization of new equipment.
• Provide technical support to manufacturing operations during execution.
• Participate in solving complex technical problems (troubleshooting).
• Design equipment modifications while meeting aseptic and operational requirements.
• Troubleshoot technical issues directly on production lines.
• Analyze machine downtime and recommend corrective actions.
• Participate in the commissioning of new equipment.

Performance & Process Optimization

• Improve key performance indicators (KPIs).
• Optimize production and maintenance processes.
• Develop and implement fast and effective troubleshooting solutions.
• Design and implement technical modifications to optimize equipment performance.
• Prepare control changes, procedures, and documentation required to implement improvements and solutions.

Project Management & Documentation

• Prepare intervention reports and technical procedures.
• Ensure compliance with safety and environmental regulations.
• Define project requirements and prepare feasibility studies.
• Communicate with equipment suppliers.
• Plan projects in coordination with Production, Engineering, Maintenance, Quality Assurance, and contractors to minimize production impact.
• Monitor project execution, including inspections, schedules, meetings, and communications.
• Ensure proper project closeout, including budgets, documentation, and change controls (CCs).
• Continuous Improvement & Leadership
• Use Lean and Six Sigma tools to analyze equipment utilization, labor efficiency, and machine performance to reduce waste and improve productivity.
• Provide leadership as a project manager.
• Participate in Continuous Improvement and Aseptic committees.
• Perform other administrative duties as assigned by the manager.

Requirements

Qualifications

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, Chemical Engineering, Automation Engineering, or equivalent experience.
• Member of the Ordre des ingénieurs du Québec (OIQ).
• Minimum 10 years of experience in the pharmaceutical industry, specifically in sterile injectable manufacturing.
• Minimum 5 years of project management experience.
• Strong knowledge of aseptic manufacturing processes.
• Experience in equipment troubleshooting and modification (an asset).
• Strong analytical thinking, autonomy, customer service orientation, and interpersonal skills.
• Excellent analytical and technical problem-solving abilities.
• Strong knowledge of mechanical, electrical, and automated systems.
• Excellent communication and teamwork skills.
• Ability to manage multiple projects simultaneously.
• Ability to perform well under pressure and adapt to changing priorities.
• Bilingual in French and English, due to interactions with out-of-province suppliers.
• Strong communication skills and a sense of urgency in prioritizing work.
• Team-oriented with strong collaboration skills.
• Proficient in Microsoft Office tools, including AutoCAD, MS Project, and Visio.
• Knowledge of CAD and CMMS (Computerized Maintenance Management System) software.

Experience

Required

• Minimum 10 years of experience in the pharmaceutical industry, specifically in sterile injectable manufacturing.