Sr. Mechanical Design Engineer, Automated Test Equipment

Tesla; Richmond Hill; On-site; CAD 80,000 - 110,000; Full time

Job summary

Tesla is seeking a motivated Sr. Mechanical Design Engineer for their Manufacturing Test Engineering team. The role involves designing automated test systems crucial for the quality and performance of Tesla's technologies. Candidates should have strong hands-on problem-solving skills and experience in machine design, with a degree in Mechanical Engineering or related fields.

Qualifications

• 5+ years of experience in Mechanical/Mechatronics/Automation Engineering.
• Proficiency in CAD/CAE software, particularly SolidWorks and Ansys.
• Knowledgeable in solid mechanics, pneumatics, hydraulics, and testing methods.

Responsibilities

• Design and develop automated test equipment including CAD models and FEA.
• Coordinate with vendors to fabricate custom parts.
• Lead conceptual equipment development and balance specifications with cost.

Skills

Problem Solving

Analytical Skills

Hands-on Experience

Robust Design

Education

Degree in Mechanical Engineering

Robotics Engineering

Mechatronics Engineering

Tools

SolidWorks

Ansys

Job description

Sr. Mechanical Design Engineer, Automated Test Equipment

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What To Expect

We are looking for a highly motivated and hands-on Sr. Mechanical Engineer to join the Manufacturing Test Engineering team – part of the “machine that builds the machine.” This team designs and builds robust, data-driven test systems for Tesla’s power electronics used in vehicles, energy storage, charging solutions, and humanoid robots. The ideal candidate is detail-oriented, organized, and thrives in a fast-paced, high-responsibility environment. They take pride in hands-on problem solving, have strong analytical skills, and are eager to learn and share knowledge. This role requires flexibility and a willingness to travel both domestically and internationally to support equipment development, deployment, and collaboration with global teams. This position plays a key role in shaping the quality and performance of Tesla’s core technologies and is based in Toronto, Reno, or Palo Alto.

What You'll Do

1. Machine design of automated test equipment, which includes preparing detailed-level CAD models, pneumatic diagrams, and verifying designs using structural and thermal FEA, CFD, tolerance stack-up.
2. Create detailed drawings and coordinate with vendors to fabricate custom machined parts, weldments, and sheet metal components.
3. Selection and integration of commercial components, sensors, servos, pneumatic actuators, etc.
4. Lead conceptual equipment development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits.
5. Review, identify, and provide feedback on performance, design simplicity, robustness, assembly, and installation.
6. Support building, debugging, validation, and equipment duplication efforts, and fine-tune equipment for release to production.
7. Perform on-site and off-site acceptance testing (SAT/FAT) of test equipment.

What You'll Bring

1. Degree in Mechanical Engineering, Robotics, Mechatronics Engineering, or equivalent experience.
2. 5+ years of experience as Mechanical/Mechatronics/Automation Engineer with focus in automation, machine design, robotics, or product development.
3. Proficient in SolidWorks, PDM, and Ansys, or similar CAD/CAE software.
4. Strong understanding of drafting standards and the application of GD&T (e.g., ASME Y14.5).
5. Knowledgeable in solid mechanics, pneumatics, hydraulics, dynamics, material selection, prototyping, testing methods, and fabrication processes.
6. Exposure to various test systems, production machinery, industrial sensors, actuators, and equipment (e.g., pogo-pins, pressure transducers, temperature controllers, current meters).

Additional Details

• Seniority level: Mid-Senior level
• Employment type: Full-time
• Job function: Engineering and Information Technology
• Industries: Motor Vehicle Manufacturing, Renewable Energy, Semiconductor Manufacturing, Utilities

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