Senior Manufacturing Engineer

Hörmann North America; Barrie; On-site; CAD 70,000 - 90,000; Full time

Job summary

A leading manufacturing firm in Barrie, Ontario is seeking an experienced engineer to lead projects, improve production processes, and ensure safety compliance. The ideal candidate will have strong skills in CAD software and a background in Lean manufacturing, with at least 5 years of relevant experience. This position requires excellent problem-solving abilities and project management expertise.

Qualifications

• Minimum of 5 years of experience in a manufacturing environment.
• At least 3 years managing production equipment and process improvements.
• Hands-on experience with Six Sigma or Lean methodologies.

Responsibilities

• Lead engineering projects, from conception to completion.
• Conduct time studies and maintain SOPs for all areas.
• Collaborate with teams to implement process improvements.

Skills

Problem-solving

Project management

Communication

Organizational skills

CAD software proficiency

Lean manufacturing knowledge

Education

Post-secondary education in engineering or technical field

Professional engineering designation

Tools

AutoCAD

SolidWorks

Microsoft Office Suite

ERP systems

Job description

Key Responsibilities

• Lead and manage engineering projects from start to finish, including concept development, feasibility, design, prototyping, implementation, and final buy-off.
• Conduct time studies and develop, implement, and maintain Standard Operating Procedures (SOPs) for all work areas.
• Collaborate with the senior production team to identify and implement process improvements that increase efficiency and safety.
• Participate in equipment design reviews, equipment procurement, and commissioning with a focus on production impact.
• Ensure all new and existing equipment complies with Pre-Start Health and Safety Reviews (PSHSR) and other regulatory standards.
• Organize and assist in the training of plant personnel on new equipment, processes, maintenance routines, and safety protocols.
• Improve manufacturing efficiency by analyzing workflow, space requirements, and production layouts.
• Lead Kaizen events and continuous improvement initiatives, applying Lean Manufacturing principles including 5S and visual management.
• Create and maintain equipment standards and documentation.
• Participate in ISO activities such as Process Failure Mode Effects Analysis (PFMEA), control plans, and Advanced Product Quality Planning (APQP).
• Ensure adherence to quality, safety, and environmental management systems.
• Conduct research and apply engineering principles to evaluate and improve production processes.
• Coordinate with maintenance teams to ensure equipment is operational and well-maintained.
• Support capacity planning and bottleneck analysis with data-driven insights.
• Perform Return on Investment (ROI) calculations for major capital expenditures.
• Collaborate with product engineering teams to ensure new products are compatible with existing production capabilities.
• Promote and model company core values in all work activities.
  
  

Health & Safety Responsibilities

• Ensure compliance with all safety rules, environmental regulations, and workplace standards.
• Report hazards, incidents, or unsafe practices promptly.
• Participate in investigations and corrective actions for safety-related incidents.
• Understand and support workplace violence and harassment policies.
• Attend required Environmental Health and Safety training.
  
  

Knowledge, Skills & Abilities

• Strong problem-solving abilities and process development skills.
• Commercial awareness with an understanding of cost, time, and production impact.
• Excellent communication, organizational, and interpersonal skills.
• Ability to manage multiple projects and priorities independently.
• Proficiency in CAD software (e.g., AutoCAD, SolidWorks).
• Familiarity with APQP, PFMEA, and lean manufacturing systems.
• Knowledge of machining methods, mechanical drawings, and production equipment.
• Proficient in Microsoft Office Suite and ERP systems.
• Willingness to travel and work overtime when required.
  
  

Education & Experience Requirements

• Post-secondary education in a relevant engineering or technical field (required).
• Professional engineering designation is an asset.
• Minimum of 5 years of related work experience in manufacturing.
• At least 3 years of experience managing production equipment and process improvement projects.
• Hands-on experience with Six Sigma, Lean Manufacturing, or Continuous Improvement methodologies.
• Minimum of 5 years experience using CAD software such as AutoCAD or SolidWorks.