Senior Industrial Process Design Engineer

Placements24; Kimberley; Hybrid; CAD 100,000 - 150,000; Full time

Job summary

Placements24 is seeking a Senior Industrial Process Design Engineer to join our client in Kimberley, Canada. The role focuses on designing, developing, and optimizing manufacturing processes to boost efficiency, reduce costs, and improve product quality within heavy industry mining equipment.

You will analyze existing production methods, implement lean principles, and employ simulation tools to identify improvements.

Qualifications

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
• Minimum 6 years of experience in industrial engineering focusing on process design and optimization.
• Proven expertise in lean manufacturing principles and tools.
• Proficiency in process simulation software (Arena, Witness) and data analysis tools.
• Strong analytical and leadership abilities.

Responsibilities

• Design and develop manufacturing processes to improve efficiency, throughput, and quality.
• Lead projects introducing new technologies, automation, or equipment.
• Develop and maintain process documentation, SOPs, and flow charts.
• Monitor process performance and drive continuous improvement.
• Train and mentor junior engineers and operators.

Skills

Lean manufacturing

Process design

Data analysis

Leadership

Communication

Education

Bachelor's degree in Industrial Engineering

Tools

Arena

Witness

Data analysis tools

Job description

About the Role

Our client, a leading firm in the mining equipment manufacturing sector, is seeking a highly skilled Senior Industrial Process Design Engineer to join their team in Kimberley . This role is vital for designing, developing, and optimizing manufacturing processes to enhance efficiency, reduce costs, and improve product quality. You will be responsible for analyzing existing production methods, identifying areas for improvement, and implementing innovative solutions using industrial engineering principles. The ideal candidate possesses a strong background in process design, lean manufacturing, and has experience with simulation tools. You will collaborate closely with engineering, production, and quality teams to ensure seamless integration of new processes and technologies. This is an excellent opportunity to make a significant contribution to a key player in the region's industrial landscape, located in a city rich with history and opportunity. We are committed to operational excellence and continuous innovation, and this role is central to those efforts. Join a dynamic team dedicated to pushing the boundaries of manufacturing excellence.

Key Responsibilities

• Design and develop new manufacturing processes and optimize existing ones to improve efficiency, throughput, and quality.
• Utilize process mapping, simulation software, and statistical analysis to identify and address operational challenges.
• Implement lean manufacturing principles and methodologies (e.g., 5S, Kaizen, VSM) to reduce waste and enhance productivity.
• Collaborate with cross-functional teams, including design engineers, production staff, and quality control, to ensure successful process implementation.
• Develop and maintain detailed process documentation, including SOPs, work instructions, and flow charts.
• Lead projects focused on introducing new technologies, automation, or equipment to the manufacturing floor.
• Conduct feasibility studies and cost-benefit analyses for proposed process changes and investments.
• Train and mentor junior engineers and operational personnel on process engineering best practices.
• Ensure all designed processes comply with safety regulations, environmental standards, and industry best practices.
• Monitor process performance and implement continuous improvement initiatives to sustain gains.

Requirements

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
• A minimum of 6 years of experience in industrial engineering with a focus on process design and optimization in a manufacturing environment, preferably heavy industry or mining equipment.
• Proven expertise in lean manufacturing principles and tools.
• Proficiency in process simulation software (e.g., Arena, Witness) and data analysis tools.
• Strong analytical, problem-solving, and critical thinking skills.
• Excellent communication, leadership, and interpersonal skills.
• Demonstrated project management experience with the ability to lead and implement complex changes.
• Ability to work effectively in a team-oriented environment in Kimberley .
• Familiarity with materials science and metal fabrication processes is beneficial.
• Must be eligible to work in South Africa and committed to the role.

Benefits

• Competitive salary package based on experience and qualifications.
• Comprehensive medical aid and retirement fund benefits.
• Annual performance-based bonuses.
• Opportunities for professional development and advanced training.
• Exposure to advanced manufacturing techniques and technologies.
• A challenging and rewarding work environment in Kimberley .
• Paid annual leave.
• Employee assistance program.
• Potential for career growth within the company.
• On-site facilities and convenient location.