Senior Controls Engineer

Forge Consulting Group; Windsor; On-site; CAD 80,000 - 100,000; Full time

Job summary

A consulting firm in Windsor is seeking a skilled Senior Controls Specialist to lead automation projects. The ideal candidate will have over 9 years of experience in automation, strong PLC and HMI programming skills, and a solid background in automotive manufacturing. This role offers a competitive salary and benefits in a collaborative team environment.

Benefits

Competitive salary and comprehensive benefits

Profit sharing

Flexible working hours

Social events and team-building activities

Qualifications

• 9+ years of experience in automation or controls.
• Ability to convey complex technical concepts to clients.
• Strong understanding of automotive manufacturing is a plus.

Responsibilities

• Design and program control systems using PLCs and SCADA.
• Oversee projects ensuring timely delivery and efficiency.
• Maintain project documentation to industry standards.

Skills

PLC and HMI programming

Analytical skills

Troubleshooting

Communication skills

Time management

Organizational skills

Interpersonal skills

Education

Bachelor’s degree in Manufacturing, Electrical, or Computer Engineering

Tools

Rockwell

Siemens

Cognex

Keyence

CAD and drafting tools

Job description

Job Title: Senior Controls Specialist

Location: Windsor, ON (Full-Time)

On behalf of our client, Forge Consulting Group is seeking an experienced Senior Automation Specialist to join their growing team.

We are looking for a technically skilled leader who thrives on delivering innovative, high-quality automation solutions. In this role, you’ll guide a talented controls team through the design, programming, and implementation of automation systems across a range of complex, cutting‑edge projects.

Key Responsibilities:

• Design, configure, and program automation and control systems using PLCs, HMIs, and SCADA platforms.
• Oversee controls design projects, ensuring reliable, efficient, and on‑time delivery.
• Create detailed electrical schematics and hardware specifications.
• Provide expert problem‑solving support, from root cause analysis to implementation of solutions.
• Evaluate products and processes to identify optimization opportunities.
• Collaborate directly with customers to assess needs and develop customized solutions.
• Maintain comprehensive project documentation, including design specs, test results, and progress reports, in compliance with industry standards.
• Stay current with emerging technologies, industry trends, and regulatory requirements.
• Prepare modular hardwired design concepts and establish design standards for efficiency and consistency.

Qualifications:

• Bachelor’s degree in Manufacturing, Electrical, or Computer Engineering (or equivalent experience preferred).
• 9+ years of experience in automation, controls, or a closely related discipline.
• Automotive manufacturing background is an asset.
• Proficient in PLC and HMI programming, particularly Rockwell and Siemens platforms.
• Hands‑on experience with vision systems such as Cognex and Keyence.
• Skilled at conveying complex technical concepts to clients and colleagues.
• Proficiency with CAD and drafting tools.
• Strong analytical, troubleshooting, and communication skills.
• Ability to gather customer requirements and translate them into accurate project scopes.
• Demonstrated accuracy in interpreting and implementing technical specifications.
• Exceptional time management, organizational, and interpersonal skills.
• Capable of working both independently and within a collaborative team setting.
• Must be legally authorized to work in the United States or eligible for a TN Visa, as some projects are U.S.-based.

What’s Offered:

• Competitive salary and comprehensive benefits (medical, dental, vision, extended health).
• Profit sharing.
• Annual performance reviews.
• Flexible working hours.
• Social events and team‑building activities.
• A collaborative, long‑tenured team environment.

How to Apply:

Interested candidates are invited to submit their resume detailing their qualifications and experience to [e-mail]. Please include "Senior Controls Engineer” - [Your Name]" in the subject line.

Forge Consulting is an equal opportunity organization determined to enable our people to realize their potential. Our office culture fosters a friendly, open‑minded workplace where employees are encouraged to find balance with their personal and work life. As a member of a dynamic, energy‑driven team, each employee is eager to learn, valued for their contributions, and approaches each day excited to grow themselves and the company further.