Quality Engineer/3P-11:30P

Brio Energy; London; On-site; CAD 75,000 - 80,000; Full time

Benefits offered by this job

Benefits package

Pension plan

RRSP option

Job summary

Leggett Dynamics in London, Ontario seeks a Quality Engineer with 5+ years in automotive manufacturing to lead quality initiatives and problem-solving across cross-functional teams. You will coordinate containment, drive corrective actions, and support PPAP and APQP processes for new parts.

The role emphasizes rigorous data analysis, led by Six Sigma practices, with travel to customer facilities as needed. You will contribute to PPAP, 8D reporting, and IATF16949 compliance while maintaining

Qualifications

• Bachelor's Degree in Mechanical or Industrial Engineering with at least 5 years in an IATF16949 automotive manufacturing environment.
• Strong problem-solving using methodologies such as Shainin Red-X, Kepner Tregoe, DMAIC, 8D.
• Six Sigma Black Belt training with working experience preferred.
• Knowledge of APQP and PPAP processes.
• Ability to work independently and in cross-functional teams.

Responsibilities

• Liaise quality-related activities between LPA branch and customers, including potential customer visits.
• Lead and resolve escalated quality issues using structured problem-solving methods.
• Organize cross-functional teams to identify root causes, implement corrective actions, and prevent recurrence.
• Coordinate with Manufacturing, Materials, Quality and Manufacturing Engineering on containment and sorting.
• Investigate substandard test results and product defects.
• Prepare and maintain records and documentation; update reports.
• Ensure product, process, and system quality during serial production and new part development.
• Prepare PPAP documents for new parts, ECR, and annual validations.
• Prepare 8D reports for customer complaints and visit customer facilities.
• Support APQP team in PFMEA, Control Plans, and risk management for launches.
• Manage internal and external calibration activities.
• Verify parts and supplier PPAPs to ensure correct materials; request 8D reports when needed.
• Measure parts and assist in establishing new inspection fixtures.
• Schedule Layered Process Audits and guide LPA auditor team for effective audits.
• Schedule and perform IATF and process audits.

Skills

Quality engineering

Root cause analysis

Problem solving

Six Sigma

Education

Bachelor's in Mechanical or Industrial Engineering

Tools

PPAP

APQP

SPC

MSA

Job description

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We, at Leggett Dynamics, are searching for a Quality Engineer within our Engineering team. Did you know we are the world’s leading designer and manufacturer of seating support and comfort systems for transportation manufacturers, as well as tier one and two suppliers within the automotive industry? That’s right! Our automotive products fall into four primary groups: Seating and Lumbar support, Motors, Actuators and Massage Systems. If you join our team, your work will ensure people across the world have a little more comfort in their lives.

Position hours 3:00 PM - 11:30 PM

We, at Leggett & Platt Inc., are searching for a Quality Engineering candidate for our Quality department. Did you know we are the world’s leading designer and manufacturer of seating support and comfort systems for transportation manufacturers, as well as tier one and two suppliers within the automotive industry? Our automotive products fall into Seating and Lumbar support group, the manufacturing processes include overmold, welding, coating, wire forming, CNC, helical & sinuous springs, and press. If you join our team, your work will ensure people across the world have a little more comfort in their lives.

What will you be doing?

• Liaise quality-related activities between LPA branch and its customers with proactive interactions that may include customer visits.
• Lead and resolve escalated quality issues using problem-solving methodologies such as Shainin Red-X, Kepner Tregoe, DMAIC, and 8D.
• Organize and lead cross-functional teams to identify root causes, implement corrective actions, and verify and prevent future issues.
• Coordinate with Manufacturing, Materials, Quality and Manufacturing Engineering departments the problem containment process, including internal and external sorting.
• Investigate and research substandard test results and product defects.
• Concisely prepare and maintain records and reports, and update documentation.
• Ensure product, process, and system quality by addressing issues, identifying improvement opportunities, and guiding employees to follow reference documents during serial production and new part development.
• Prepare and submit PPAP documents for new parts development, ECR, and annual validations.
• Prepare 8D reports for customer complaints, visit customer production facilities to analyze new part production lines, and implement lessons learned.
• Support the APQP team in establishing PFMEA, Control Plans, and other engineering documents, and manage risk throughout the project to ensure effective launches
• Manage internal and external calibration activities.
• Ensure supplier quality by verifying parts and supplier PPAPs, ensuring correct materials are received, and requesting 8D reports when necessary.
• Measure parts, design, and provide expertise to establish new inspection fixtures for part inspection.
• Schedule and perform Layered Process Audits and guide the LPA auditor team to ensure effective audits.
• Schedule and perform internal IATF and process audits.

We’re looking for someone with the following:

• Bachelor's Degree in a Mechanical or Industrial Engineering field with at least 5 years of related experience within an IATF16949 automotive manufacturing environment.
• Solid problem-solving skills using advanced statistical techniques and problem-solving methodologies such as Shainin Red-X, Kepner Tregoe, DMAIC, 8D, etc.
• Six Sigma Black Belt training with working experience preferred
• Knowledge of advanced SPC/DOE/MSA
• Knowledge and experience of APQP
• Knowledge and experience in preparing and reviewing PPAPs
• Ability to work independently and in core teams with respect and professionalism to others and meet deliverables
• Positive thinking and willingness to coach and be coached
• Willing to travel to customers

COMPENSATION:

Salary ranges from $75,000 to $80,000 based upon experience. In addition, we offer Great benefits including prescription, dental, optical, a company sponsored registered pension plan, optional RRSP, and more!

Our Values

Our values speak to our shared beliefs, and describe how we approach working together.

• Put People First reflects our commitment to safety and care of each other, learning and development, and creating an inclusive environment of mutual respect, empathy and belonging.
• Do the Right Thing focuses us on acting with honesty and integrity, delivering the results the right way, taking pride in our work, and speaking the truth – good or bad.
• Do Great Work…Together occurs when we engage without hierarchy, collaborate as a team, embrace challenges, and work for the good of all of us.
• Take Ownership and Raise the Bar demonstrates our responsibility to add value and make a difference, challenge the status quo and biases to make things better, foster innovative and creative solutions to drive impact, and explore new perspectives and embrace change.

Our Commitment to You

We're actively taking steps to make sure our culture is inclusive and that our processes and practices promote equity for all. Leggett Dynamics, a business unit of Leggett & Platt, Incorporated, is comprised of people of all abilities, gender identities and expressions, ages, ethnicities, sexual orientations, veteran status, and more. Join us!

We welcome and encourage applications if you meet the minimum qualifications. Even if you do not meet the preferred qualifications, we’d love the opportunity to consider you.

For more information about how we handle your personal data in connection with our recruiting processes, please refer to the Recruiting Privacy Notice on the “Privacy Notice” tab located at http://privacy.leggett.com

Applicants in the United States:

Leggett & Platt Incorporated is an Equal Opportunity Employer. If you need accessibility or assistance to apply for career opportunities through this site, please email us to ensure your inquiry is directed to a member of the Human Resources Staff.