Process Development Engineer Additive Manufacturing

Sonova; Kitchener; Hybrid; CAD 65,000 - 95,000; Full time

Job summary

An innovative company is seeking a Manufacturing Process Developer specializing in Additive Manufacturing Technologies. This role involves evaluating and optimizing manufacturing processes for custom products, ensuring compliance with safety and environmental regulations. The ideal candidate will possess a strong engineering background and experience in process development, with a focus on continuous improvement. Join a collaborative culture that values diversity and inclusion, offering flexible hybrid work arrangements and opportunities for career growth. If you're eager to contribute to exciting projects and embrace a challenging work environment, this position is perfect for you.

Benefits

Comprehensive benefits including wellness

Paramedical services

Competitive pay

Pension matching

Mentorship programs

Career development programs

Flexible hybrid work arrangements

Diversity and inclusion values

Collaborative culture

Exciting work environment

Qualifications

• Engineering degree in relevant fields required.
• Experience in Additive Manufacturing and process development is essential.

Responsibilities

• Identify and develop optimal manufacturing processes aligned with the roadmap.
• Collaborate with R&D and Manufacturing Engineering for alignment and standardization.

Skills

Additive Manufacturing

Process Development

Project Management

Analytical Skills

Technical Problem-Solving

Communication Skills

Education

Engineering Degree in Materials Science

Technical College or Higher

Tools

MS Office 365

STL Software (e.g., Magics)

Job description

Manufacturing Process Developer - Additive Manufacturing Technologies

Evaluate, define, develop, implement, optimize, and sustain manufacturing technologies and processes for custom products (e.g., cShell, SlimTips) based on the technology, platform, and product roadmap, with a focus on Additive Manufacturing. Implement new or adapted manufacturing processes in production, including process qualifications, up to and including the first production site. Support roll-out, transfer, scaling to further sites, and post-launch activities.

This position focuses on:

Additive Manufacturing Technologies involving generative build-up processes or methods, including necessary pre- and post-processing (materials, data, parts, subassemblies, equipment) to meet product properties and manufacturing requirements.

Responsibilities:

1. Identify, evaluate, define, develop, and deploy optimal manufacturing technologies and processes aligned with the roadmap.
2. Develop, adapt, optimize, implement, and qualify manufacturing processes in line with product and platform projects.
3. Conduct benchmarking, process optimization, and manage obsolescence of manufacturing technologies.
4. Perform process and failure analyses to ensure continuous improvement.
5. Proactively own defined technology and process focus areas.
6. Collaborate with R&D, Manufacturing Engineering, and Operations to ensure alignment and standardization.
7. Ensure compliance with policies, guidelines, safety, biocompatibility, workplace safety, and environmental regulations.

Qualifications:

• Engineering degree (Technical College or higher) in Materials Science, Process Engineering, Chemical Engineering, Physics, or Microtechnology.
• Experience in Additive Manufacturing, process development, and project management.
• Experience working in a chemistry lab with safe handling of hazardous substances.
• Proficiency in MS Office 365 and STL software (e.g., Magics).
• Strong analytical skills for technical problem-solving.
• Self-driven, structured, and precise with interdisciplinary thinking.
• Strong communication skills and team collaboration ability.

Note: A minimum internet speed of 200Mb/sec download and 10Mb/sec upload is required for remote/hybrid work at Sonova.

Interested in learning more? We welcome candidates willing to grow and learn!

Application process: Submit your application via our online platform. Only direct applications will be considered. Be cautious of offers from unofficial sources.

Contact for job inquiries: [e-mail]

What we offer:

• Exciting, challenging work environment
• Collaborative culture
• Opportunities for self-improvement and career growth
• Flexible hybrid work arrangements
• Diversity and inclusion values
• Comprehensive benefits including wellness, paramedical services, competitive pay, and pension matching
• Mentorship and career development programs

Sonova Canada is a certified Great Place to Work (May 2024 - May 2025).

Our work environment emphasizes employee well-being, inclusivity, engagement, and collaboration. Our hybrid model balances flexibility with business needs, fostering innovation and support outside of work hours.