Intermediate Mechanical Engineer

Ball Service Group Inc.; Kitchener; On-site; CAD 70,000 - 95,000; Full time

Job summary

Ball Service Group Inc. in Canada seeks an Intermediate Mechanical Engineer to design, develop and test mechanical solutions for pathology instrumentation and medical devices.

You will work with scientists, electrical engineers, software developers, and clinical experts to move concepts from idea to commercialization, applying SolidWorks, PDM, and DFM/DFA principles. The role requires 3–6 years of experience, a mechanical engineering degree, and familiarity with ISO 13485 and ISO 9001, with a

Qualifications

• Bachelor’s degree in mechanical engineering or related field.
• 3–6 years of mechanical design engineering experience.
• Proficiency in SolidWorks and PDM.
• Knowledge of CNC machining, welding, and 3D printing (SLA/FDM).
• Familiarity with medical device regulations (ISO 13485, FDA 21 CFR Part 11/820) and ISO 9001.
• Hands-on prototyping, testing, and lab instrumentation.
• Ability to leverage AI tools to improve design and manufacturing.

Responsibilities

• Lead design and development of mechanical components and assemblies for medical devices.
• Develop detailed 3D CAD models, assemblies, and technical drawings in SolidWorks.
• Estimate project costs and monitor budgets.
• Evaluate materials, dimensions, machining techniques, finishes, and process parameters.
• Perform tolerance analysis, FEA, and motion studies to validate designs.
• Collaborate with cross-functional teams to integrate mechanical systems with electronics, optics, and automation.
• Generate and maintain BOMs, documentation, and engineering records.
• Drive prototyping efforts, including hands-on assembly and testing.
• Engage with suppliers to source precision components and assess manufacturability.
• Facilitate transfer of designs from R&D to manufacturing (DFM/ DFA).
• Plan and coordinate projects including timelines, procurement, labor, and vendor collaboration.
• Support product development and process improvement to optimize cost, quality, and efficiency.
• Oversee QA throughout all project phases and provide technical guidance.

Skills

Mechanical design

Prototyping

Technical drawings

Regulatory knowledge

AI-assisted design

Education

Bachelor's degree in Mechanical Engineering

Tools

SolidWorks

PDM systems

CNC machining

3D printing

Job description

We pride ourselves on our proven track record in the design and manufacturing of custom large-scale assemblies. In recent years, we have expanded our expertise to include high-accuracy, electronically controlled small assemblies - delivering micron-level precision solutions tailored for OEMs. We are seeking a talented and motivated Intermediate Mechanical Engineer to join our team focused on pathology, diagnostic medical devices, and other manufacturing processes. The successful candidate will play a key role in designing, developing, and testing innovative mechanical solutions that support next-generation pathology instrumentation devices. This position involves working in a multidisciplinary environment with scientists, electrical engineers, software developers, mechanical engineers, and clinical experts to bring advanced diagnostic tools from concept through commercialization.

Operational Responsibilities:

• Lead the design and development of mechanical components and assemblies for medical devices, ensuring precision, reliability, and manufacturability.
• Develop detailed 3D CAD models, assemblies, and technical drawings in SolidWorks, maintaining compliance with engineering specifications and regulatory standards.
• Estimate project costs and monitor project budgets to ensure financial targets are maintained throughout the project lifecycle.
• Evaluate engineering requirements, including materials, dimensions, machining techniques, finishes, and process parameters, to ensure design feasibility and performance.
• Perform engineering analysis such as tolerance stack-ups, FEA, and motion/kinematic studies to validate designs.
• Collaborate with cross-functional teams to integrate mechanical systems with electronics, optics, motion control, and automation.
• Generate and maintain bills of materials (BOMs), documentation, and engineering records to support development and production.
• Drive prototyping efforts, including hands-on assembly, testing, and iterative design refinement.
• Engage with suppliers to source precision components, assess manufacturability, and ensure quality for prototypes and production.
• Facilitate the transfer of designs from R&D to manufacturing, incorporating design-for-manufacturing (DFM) and design-for-assembly (DFA) principles.
• Plan and coordinate projects, including timelines, procurement, in-house labor, and vendor collaboration, to ensure on-time, on-budget delivery.
• Support product development initiatives aligned with company strategy, including value engineering and process improvement to optimize cost, quality, and efficiency.
• Oversee quality assurance throughout all project phases, from work-in-progress inspections to final product verification.
• Provide technical guidance and support to shop personnel during assembly and testing.
• Maintain accurate project documentation and contribute to continuous improvement initiatives.

Health and Safety Responsibilities:

• Ensure safe and healthy conditions exist for all employees.
• Comply with the Occupational Health and Safety Act (OHSA), Regulation 851 – Industrial Establishments, and BSG’s Health & Safety policies.
• Work in accordance with the Quality Management System ISO 9001:2015.
• Ensure safe working conditions by using required protective equipment and following safe operating procedures.

Qualifications:

• Bachelor’s degree in mechanical engineering or related field
• 3–6 years of experience in mechanical design engineering, preferably in the medical device, industrial automation, life sciences, or diagnostics industry
• Proficiency in 3D CAD (SolidWorks) and PDM systems
• Strong foundation in mechanical design, materials, precision machining, and manufacturing processes
• Knowledge of CNC machining, welding principles, and 3D printing specifically SLA and FDM
• Experience with motion systems, and optics integration is highly desirable
• Familiarity with regulatory requirements for medical devices (ISO 13485, FDA 21 CFR Part 11/820) and Quality Management Systems (ISO 9001)
• Hands-on experience with prototyping, mechanical testing, and lab instrumentation
• Creative thinker and capable of leveraging AI tools to improve and automate design and manufacturing processes
• Excellent problem-solving, organizational, and communication skills
• Ability to thrive in a fast-paced R&D environment with cross-disciplinary collaboration
• Experience with automated systems, robotics, or laboratory instrumentation