Design Convergence Lead

Segula Technologies; Windsor; On-site; CAD 168,000 - 224,000; Full time

Job summary

Segula Technologies is seeking a Design Convergence Lead (DCL) Engineer in the United States to establish and enforce dimensional control requirements from concept through tooling kickoff. The role interfaces with design, perceived quality, and manufacturing to ensure fit, finish, and structural integrity.

Key responsibilities include leading tolerances, performing stack-up analyses, and aligning with perceived quality guidelines.

Responsibilities

• Lead the creation, review, and approval of dimensional technical specifications and tolerances for internal component parts and tier-supplier assemblies.
• Perform detailed 1D/3D tolerance stack-up calculations to evaluate design feasibility, mitigate manufacturing variation, and ensure overall assembly robustness.
• Analyze 3D CAD models to ensure compliance with Stellantis perceived quality rules, flush-and-gap targets, and exterior/interior visual execution standards.
• Manage program milestones, monitor KPIs, and maintain status tracking across assigned vehicle systems.
• Identify dimensional gaps, interference risks, and quality non-conformances early, escalating issues to cross-functional leadership.
• Apply statistical tools and structured problem-solving methodologies to resolve complex geometry and packaging challenges.

Job description

POSITION BASED IN THE US; CANDIDATE MUST BE ELIGIBLE FOR THE TN VISA (CANADIAN CITIZENSHIP)

The Design Convergence Lead (DCL) Engineer is responsible for establishing, developing, and enforcing component- and system-level dimensional control requirements from initial vehicle concept through tooling kickoff. Operating at the intersection of engineering design, perceived quality, and manufacturing, the DCL Engineer performs rigorous tolerance analyses and enforces design standards to ensure superior vehicle fit, finish, and structural integrity.

Key Responsibilities

1. Dimensional Control & Requirements Management

• Technical Requirements: Lead the creation, review, and approval of dimensional technical specifications and tolerances for internal component parts and tier-supplier assemblies.

• Tolerance Stack-Up Analysis: Perform detailed 1D/3D tolerance stack-up calculations to evaluate design feasibility, mitigate manufacturing variation, and ensure overall assembly robustness.

• Perceived Quality Alignment: Analyze 3D CAD models to ensure full compliance with Stellantis perceived quality rules, flush-and-gap targets, and exterior/interior visual execution standards.

2. Project Management & Issue Resolution

• KPI & Deliverable Tracking: Manage program milestones, monitor key performance indicators (KPIs), and maintain status tracking across assigned vehicle systems.

• Escalation Management: Identify dimensional gaps, interference risks, and quality non-conformances early in the design phase, escalating issues to cross-functional leadership in a timely manner.

• Root-Cause Analysis: Apply statistical tools and structured problem-solving methodologies to resolve complex geometry and packaging challenges.