Battery Simulation Engineer

Abacus; Windsor; Hybrid; CAD 85,000 - 115,000; Full time

Benefits offered by this job

Hybrid work environment

Remote work potential

Job summary

Abacus in Windsor, ON, is seeking a battery systems engineer to develop and validate physics-based models for lithium-ion packs. You will simulate electrical, thermal, and aging behavior and collaborate with design, test, and controls teams to inform engineering decisions.

The role emphasizes 0D/1D modeling, data analysis, and robust documentation of methodologies and results. A strong background in battery fundamentals and simulation tools is required, with a hybrid work setup offered.

Qualifications

• Master of Science degree in Electrical Engineering, Mechanical Engineering, Chemical Engineering, Aerospace/Aeronautical Engineering, or Applied Physics from an ABET-accredited university.
• Minimum of 2 years of experience using simulation tools for engineering applications.
• Hands-on experience with 0D/1D battery simulation and analysis tools such as GT-SUITE, MATLAB/Simulink, Amesim, or equivalent.
• Strong understanding of lithium-ion battery fundamentals, including battery performance characteristics, thermal characteristics, and aging mechanisms.
• Fundamental understanding of HV electrical circuits, busbar design, and Battery Disconnect Unit (BDU) functionality within a battery system.
• Ability to analyze data, interpret results, and communicate findings clearly.
• Experience with optimization methods (DOE, parameter estimation, control optimization).
• Excellent verbal and written communication skills in English, with the ability to clearly present technical findings to cross-functional teams.
• Proven teamwork, interpersonal skills, and the ability to solve complex technical problems using analytical and simulation-based approaches.

Responsibilities

• Develop and implement physics-based and empirical models for simulating the electrical, thermal, and degradation performance of lithium-ion battery systems.
• Conduct 1D simulation studies to evaluate battery behavior under various conditions, including fast charging, thermal events, and aging.
• Analyze laboratory test data to extract model parameters, validate simulation results, and improve model robustness.
• Perform sensitivity studies, scenario simulations, and model-based evaluations to support design and engineering decisions.
• Collaborate closely with cell, module, and pack design engineers, as well as test and control teams, to define requirements and optimize system performance.
• Prepare technical documentation, reports, and presentations summarizing modeling methodology and simulation outcomes.
• Collaborate cross-functionally with product teams and share progress and insights with stakeholders.

Skills

Battery modeling

DOE optimization

Data analysis

Cross-functional collaboration

Education

Master of Science in Electrical, Mechanical, Chemical, Aerospace or Applied Physics

Tools

GT-SUITE

MATLAB/Simulink

Amesim

Python

Visual C

Job description

Join our team in Windsor, ON, and contribute to the development and integration of cutting-edge battery systems. As a key player in our engineering team, you'll work on creating high-performance, safe, and reliable battery systems for diverse applications. This is a full-time position requiring a strong foundation in battery fundamentals, simulation techniques, and systems-level thinking.

Responsibilities

• Develop and implement physics-based and empirical models for simulating the electrical, thermal, and degradation performance of lithium-ion battery systems.
• Conduct 1D simulation studies to evaluate battery behavior under various conditions, including fast charging, thermal events, and aging.
• Analyze laboratory test data to extract model parameters, validate simulation results, and improve model robustness.
• Perform sensitivity studies, scenario simulations, and model-based evaluations to support design and engineering decisions.
• Collaborate closely with cell, module, and pack design engineers, as well as test and control teams, to define requirements and optimize system performance.
• Prepare technical documentation, reports, and presentations summarizing modeling methodology and simulation outcomes.
• Collaborate cross-functionally with product teams and share progress and insights with stakeholders.

Basic Qualifications

• Master of Science degree in Electrical Engineering, Mechanical Engineering, Chemical Engineering, Aerospace/Aeronautical Engineering, or Applied Physics from an ABET-accredited university.
• Minimum of 2 years of experience using simulation tools for engineering applications.
• Hands-on experience with 0D/1D battery simulation and analysis tools such as GT-SUITE, MATLAB/Simulink, Amesim, or equivalent.
• Strong understanding of lithium-ion battery fundamentals, including battery performance characteristics, thermal characteristics, and aging mechanisms.
• Fundamental understanding of HV electrical circuits, busbar design, and Battery Disconnect Unit (BDU) functionality within a battery system.
• Ability to analyze data, interpret results, and communicate findings clearly.
• Experience with optimization methods (DOE, parameter estimation, control optimization).
• Excellent verbal and written communication skills in English, with the ability to clearly present technical findings to cross-functional teams.
• Proven teamwork, interpersonal skills, and the ability to solve complex technical problems using analytical and simulation-based approaches.

Preferred Qualifications

• Ph.D. in Mechanical Engineering, Chemical Engineering, or Electrical Engineering with a focus on battery systems, electrochemistry, or thermal management.
• Hands-on experience with battery testing methods, aging studies, and performance evaluation.
• Proficiency in developing and applying 0D/1D/3D simulation models for battery systems.
• Background in embedded controls, Kalman filters, or estimator design for SOC/SOH/SOP.
• Good overall knowledge of battery performance and thermal management.
• Good skills in programming with commercial software (e.g., MATLAB/Simulink, Python, Visual C).

We offer a hybrid work environment with the potential for remote work. Travel to our CTC, US location may be required for team events.