Cable Engineer

Insight Global (United States); Redmond; Hybride; AUD 90 000 - 130 000; Plein temps

Résumé du poste

Insight Global in Australia seeks a hybrid interconnect hardware engineer to own cable harness workstreams across Boron and Carbon platforms. You will manage both engineering tasks (connector selection, wiring diagrams, DFM with suppliers) and operations tasks (cable drawing release, Jira tracking, purchase orders, vendor follow-up, BOM sync).

You will be the single point of contact for designers, vendors, the build floor, and field teams to keep work moving.

Qualifications

• Bachelor's degree in Electrical, Mechanical, or Manufacturing Engineering or equivalent experience.
• 4+ years in cable harness / interconnect engineering or hardware NPI in robotics or aerospace.
• Experience with crimp and solder connectors, wire gauge, shielding, and bundle sizing.
• Ability to read/create redlines for cable drawings and schematics in SolidWorks/Siemens NX/AutoCAD Electrical.
• Experience managing suppliers: quotes, first articles, DFM feedback, on-time delivery.
• Daily use of Jira and Google Workspace to track parts, revisions, and orders.
• Comfort working onsite in a lab/build environment with changing priorities.

Responsabilités

• Own the cable harness and interconnect workstream for product lines, including power, data, and video cabling.
• Select/connectors and terminations, evaluating crimp vs solder options against specs and lead times.
• Create, review, and red-line cable drawings and harness schematics across CAD tools.
• Build, test, inspect cables in the lab with Cirris and Schleuniger equipment; verify crimp quality.
• Coordinate cable reliability testing and drive design changes based on results.
• Manage engineering changes through CCB/ECN processes and keep RDNs current.
• Request prototypes and track through RL Proto intake to completion.

Connaissances

Bachelor's degree

4+ years cable harness

Cable interconnect engineering

Jira proficiency

Google Workspace (Sheets)

Onsite lab work

Strong reading of drawings

Formation

Bachelor's degree in Electrical/Mechanical/Manufacturing Engineering

Outils

SolidWorks

Siemens NX / Teamcenter

AutoCAD Electrical

Cirris testers

Schleuniger machines

Description du poste

This is a hybrid engineering + operations role. You will act as the interconnect DRI for six

months, owning both the engineering side (connector and wire selection, DFM with suppliers,

cable build and reliability testing, design reviews) and the operations side (cable drawing

release, Jira tracking, purchase orders, vendor follow-up, inventory, BOM sync). You will be the

single point of contact that designers, vendors, the build floor, and the field team come to for

anything cable related, and you will keep the work moving without waiting to be told what is

next.

Key Responsibilities

• Own the cable harness and interconnect workstream for Boron and Carbon, including body/arm (48V/24V power, EtherCAT, GMSL camera coax), hand mini-cables (sub-2 mm bundles), and head/audio harnesses.
• Select and qualify connectors, wire, and terminations, covering both crimp-contact and solder-contact connectors (e.g., JST SUR/SUH, Hirose DF53, Harwin Datamate, Molex; crimp vs. solder cup vs. IDC; strand count, shielding, jacket material), against current, bundle diameter, flex life, and lead-time constraints.
• Create, review, and red-line cable drawings, wiring diagrams, and harness schematics in SolidWorks, Siemens NX / Teamcenter, and AutoCAD Electrical, plus Lucidchart topology diagrams; drive DFM conversations with suppliers.
• Build, test, and inspect cables in the lab: set up and program Cirris cable/harness testers (continuity, resistance, hipot), run Schleuniger cut and strip machines, verify crimp quality (crimp height, pull test), and do first-article inspection of vendor builds.
• Run cable reliability testing: coordinate cable-level flex/torsion testing with suppliers and actuator-level cyclic life testing with internal engineers; reconcile the two data sets and turn failures into drawing or process changes.
• Drive custom-interconnect development with strategic partners (e.g., ECT) and keep design notes (RDNs) current.
• Manage engineering changes through the team's CCB / ECR / Deviation process.
• Request prototype fabrication (3D printed molds, overmolds, CNC fixtures) through RL Proto intake and track it to completion.

Cable Release & Operations

• Run the cable drawing release workflow: pull new drawing PDFs from the Drive intake folder, file them by sub-assembly, archive superseded revisions, and update the Drawing Registry.
• Keep Jira as the source of truth: update each cable's drawing ticket under the Boron and Lithium/Beryllium drawing epics with revision letter, released PDF link, release date, and change summary; create tickets for new cables.
• Create and manage vendor purchase tickets (Symmetry Electronics, HSI, Mira Technologies, MechConnect, and others), link them to the released drawing, and attach the correct PDF revision so vendors always build to the latest rev.
• Submit purchase requests / POs with the correct cost center, project code, and PSID; chase quotes, lead times, first articles, and shipments.
• Sync the Cable Drawing Registry into the Build Matrix / BOM (left/right limb duplication, harness container rows, Jira links) so builds are kitted correctly.
• Maintain Jira-based min/max cable inventory and prioritize scarce material across robot programs (e.g., Boron over winding-down Beryllium).
• Triage incoming interconnect requests from the Interconnect Jira form and the field team's Kanban board; keep stale tickets moving.

Communication & Reporting

• Report weekly status in the Roboline Weekly Roll Up and run cable release reviews ("release parties") with engineering and suppliers.
• Be the primary contact for suppliers and internal stakeholders in Slack, Workplace, and email.
• Use and maintain the team's AI agent automations, such as the daily vendor Jira report, cable release skills, and purchase-ticket cable lookup, and improve them when the process changes.

Minimum Qualifications

• Bachelor's degree in Electrical, Mechanical, or Manufacturing Engineering, or equivalent experience.
• 4+ years in cable harness / interconnect engineering, manufacturing engineering, or hardware NPI in robotics, consumer electronics, automotive, or aerospace.
• Familiarity with connectors that use crimp contacts as well as solder contacts: selecting the contact, terminating it correctly, and inspecting the result; plus wire gauge and stranding, shielding, and bundle sizing.
• Able to read, create, and red-line cable drawings and schematics in SolidWorks and/or Siemens NX, and in AutoCAD Electrical.
• Experience managing cable or electromechanical suppliers: quotes, first articles, DFM feedback, and on-time delivery.
• Daily, fluent use of Jira and Google Workspace (especially Sheets) to track a high volume of parts, revisions, and orders.
• Comfort working onsite in a lab / build environment with frequently changing priorities.

Preferred Qualifications

• IPC/WHMA-A-620 certification. A current certificate is ideal; an expired one is still a big
• Hands-on experience programming Cirris testers and setting up Schleuniger cut and strip machines.
• Experience with both SolidWorks and Siemens NX / Teamcenter.
• Cable reliability testing (flex, torsion, cyclic life) and failure analysis.
• Familiarity with EtherCAT, CAN / CAN-FD, GMSL coax, and 24–48V power distribution in robots or actuators.
• Experience with overmolding, strain relief, and in-actuator / through-bore cable routing.
• Experience with procurement systems, BOM management, and inventory min/max.
• Comfort using AI agents and automations (or scripting) to cut down repetitive tracking