SENIOR MAKING & PACKING TECHNICIAN - TOBACCO

Expensia International; Dubai; On-site; AED 350,000 - 520,000; Full time

Job summary

Expensia International in Dubai seeks a seasoned Mechanical Commissioning Lead to oversee installation, alignment, and startup of Molins MK8/MAX lines and SASIB 3000 packaging systems. You will drive preventive maintenance, troubleshoot complex issues, and mentor local operators while ensuring safety and 5S standards on the shop floor.

The ideal candidate has 8–12 years in cigarette manufacturing, international project experience, and strong English (French a plus).

Qualifications

• Minimum 8 to 12 years hands-on mechanical experience in cigarette manufacturing.
• Mastery of Molins MK8/MAX making lines and SASIB 3000/CP1 soft packing lines.
• Experience commissioning, overhauling, and running production lines in international or emerging-market environments.
• Working proficiency in English (French is an asset).

Responsibilities

• Lead mechanical installation, alignment, synchronization, and startup of lines.
• Plan and execute preventive maintenance and rapid troubleshooting during shifts.
• Collaborate with Quality Control to ensure product standards and minimize scrap.
• Train and mentor local operators and junior mechanics; enforce HSE and 5S.

Skills

Mechanical installation

Machine alignment

Troubleshooting

Team leadership

Preventive maintenance

Quality assurance

Tools

Molins MK8/MAX lines

SASIB 3000

CP1 wrapper

Electrical/PLC troubleshooting

Job description

A. Line Commissioning, Setup & Operational Performance

Lead the mechanical installation, alignment, synchronization, and startup of the complete Making (Molins MK8/MAX) and Packing (SASIB 3000, CP1 wrapper, and Carton Overwrapper) production line.Perform daily fine‑tuning and mechanical adjustments across both sections to guarantee stable high‑speed operation, optimal OEE, and smooth product transfer from rod making to final carton bundling.Monitor and maintain auxiliary plant utilities supporting the production line (compressed air, central vacuum, dust collection, and cooling systems).

B. Preventive & Corrective Maintenance

Plan and execute daily, weekly, and monthly preventive maintenance programs (lubrication, cam/gear timing, knife and ledger maintenance, garniture and belt replacements, glue system care, and heat‑sealing calibration).Deliver rapid, hands‑on mechanical and electromechanical troubleshooting during production shifts to minimize unplanned downtime and resolve root‑cause equipment faults.Manage the critical wear‑and‑tear spare parts inventory and coordinate timely replenishment with Plant Management.

C. Quality Assurance & Waste Reduction

Partner with Quality Control to ensure every finished cigarette stick, soft pack, and carton bundle meets strict physical and visual standards (weight consistency, draw resistance, seam integrity, glue application, and clean BOPP wrapping).Optimize machine settings to minimize raw material scrap (Cut Rag tobacco, filter rods, papers, labels, foils, and BOPP films).

D. Team Leadership & Local Operator Training

Train, coach, and upskill local machine operators and junior mechanics on safe machine operation, daily routine adjustments, and autonomous first‑level maintenance.Enforce strict shop‑floor safety (HSE), cleanliness (5S), and operational discipline around all machinery.

Proven Dual Expertise (Mandatory): Minimum 8 to 12 years of hands‑on mechanical experience in cigarette manufacturing, with demonstrated mastery of both Molins MK8 / MAX making lines and SASIB 3000 / CP1 soft packing lines.Technical Depth: Strong command of mechanical kinematics, cam/gear synchronization, vacuum/pneumatic circuits, precision cutting/gluing assemblies, and basic electrical/PLC troubleshooting.International Track Record: Prior experience commissioning, overhauling, and running production lines in international or emerging‑market environments, with strong mentoring skills to build local technical teams.Languages: Working proficiency in English (French is an asset).