Engineer - Special Process

Sanad Aero Solutions Gmbh.; Abu Dhabi; On-site; AED 360,000 - 480,000; Full time

Job summary

Sanad Aero Solutions Gmbh. in Abu Dhabi is seeking an Engineer - Repair Capability Development to advance repair processes for aviation and aero engine components.

You will set process parameters, validate repairs via First Article Inspection, and support expanding capabilities across engine types while complying with FAA, EASA and OEM standards. Responsibilities include monitoring gaps, implementing new repair technologies, maintaining CAPEX justifications, and driving Lean Six Sigma

Qualifications

• Bachelor's degree in Mechanical or Industrial Engineering.
• 5 to 7 years of progressive aviation/MRO experience.
• Experience in repair development and validation.
• Strong knowledge of FAA/EASA and OEM standards.
• Lean Six Sigma Green Belt and certs preferred.

Responsibilities

• Monitor repair capabilities to identify gaps in tooling, skills and processes across engine types.
• Develop action plans to expand and enhance repair capabilities with new repair technologies and methods.
• Ensure repair planning and execution comply with FAA, EASA, and OEM standards.
• Maintain comprehensive component capability records and regulatory documentation.
• Prepare CAPEX justifications and evaluate new equipment and tooling.
• Validate repair procedures and prepare FAIR packages for OEM approval.
• Ensure adherence to quality, safety, health, and environmental standards.
• Apply Lean Six Sigma to identify opportunities for process improvement and efficiency.
• Perform other duties to support the repair capability development function.

Skills

Repair process development

Regulatory compliance

CAPEX evaluation

Lean Six Sigma

Technical problem-solving

Documentation

OEM standards

Education

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Industrial Engineering

Lean Six Sigma Green Belt

GD&T certification

AS9100 aviation quality systems

NDT Level I/II

Tools

FAIR documentation process

CAPEX evaluation tools

Regulatory standards documentation

Lean Six Sigma tools

Job description

The Engineer - Repair Capability Development plays a pivotal role in advancing the organization's ability to repair aviation and aero engine components. This position is responsible for developing, implementing, and optimizing repair processes by setting process parameters and validating repairs through First Article Inspection (FAIR). The role supports expanding repair capabilities across multiple engine types while ensuring strict compliance with regulatory bodies and OEM standards. The incumbent drives continuous improvement initiatives to enhance repair methodologies within the Aviation & Aero Engine MRO division.

Responsibilities

• Monitor and analyze current repair capabilities to identify gaps in tooling, skills, and processes across various engine types.
• Develop and execute action plans to expand and enhance repair capabilities, including the introduction of new repair technologies and methods.
• Ensure repair planning and execution comply with aviation regulations such as FAA, EASA, and OEM standards.
• Maintain comprehensive component capability records and documentation aligned with regulatory requirements.
• Prepare Capital Expenditure (CAPEX) justifications and conduct technical and financial evaluations for new equipment and tooling.
• Validate repair procedures to confirm effectiveness and compliance, and prepare FAIR packages for OEM approval.
• Ensure adherence to company quality, safety, health, and environmental standards within repair development activities.
• Implement Lean Six Sigma methodologies to identify opportunities for process improvement and foster a culture of continuous improvement.
• Perform other duties as assigned to support the repair capability development function.

Qualifications

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field.
• Lean Six Sigma Green Belt certification, GD&T certification, and OEM repair or technical certifications (e.g., Rolls-Royce, GE, Pratt & Whitney) are preferred.
• AS9100 or aviation quality systems certification is advantageous.
• NDT Level I/II certification is a plus where applicable.
• 5 to 7 years of progressive experience in aviation, MRO, or related industrial environments.
• Proven experience in repair development and validation, process engineering or capability development, and technical problem-solving in complex operational settings.
• Experience supporting new repair capability setups, process optimization, or technical improvement initiatives.

Skills

• Advanced proficiency in developing and optimizing repair processes with alignment to OEM and regulatory standards.
• Strong technical problem-solving skills to diagnose and resolve complex issues related to repair tooling and component performance.
• Comprehensive knowledge of regulatory compliance including FAA, EASA, and OEM requirements, and expertise in documentation and validation.
• Expertise in preparing FAIR documentation and managing repair validation procedures for certification.
• Intermediate to advanced skills in CAPEX evaluation, technical justification, and supporting investment decisions.
• Proficiency in applying Lean Six Sigma principles to drive continuous improvement and operational efficiency.
• Advanced analytical thinking and sound engineering judgment based on technical data analysis.
• Effective communication and technical coordination skills to liaise with cross-functional teams.

Education

A minimum of a Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related technical discipline is required to qualify for this role.