Introduction
DRA Water is looking for qualified local individuals for their project based on the Tweefontein Water Treatment Plant in Witbank, Mpumalanga.
These positions are based on a Project Based Fixed Term Contract.
Purpose
- Manage and supervise the day‑to‑day plant operations of the Water Treatment plant to ensure the plant meets the design capacity and produces the desired water quality in a safe way.
- Manage the chemical consumptions through continuous monitoring and optimisation based on laboratory analytical results obtained.
Responsibilities
- Risk Management
- Monitor safety, equipment, production and quality risks at all times and report any significant change in risk.
- Be proactive in hazard identification and correction.
- Plant Production
- Maintain plant at its design capacity and quality specifications.
- Ensure the long‑term health and sustainability of plant and equipment.
- Record Keeping
- Record daily production statistics with associated downtime explanations and risk identification.
- Daily Plant Operations
- Oversee, manage and direct the activities of the plant operating team including process controllers, junior process controllers, process control assistants, cleaners and laboratory staff.
- Record daily production statistics with associated downtime explanations and risk identification.
- Plant Maintenance
- Direct the maintenance team to conduct routine and preventative maintenance and attend to equipment breakdowns.
- Review the daily record of all maintenance related incidents from relevant Artisans.
- Review and present to the Plant Manager a monthly report summarising maintenance events for the month.
- Review and present the routine maintenance plan for the month ahead.
- Sampling
- Ensure necessary samples are taken at prescribed intervals and according to prescribed procedures.
- Analysis
- Ensure all relevant analyses are conducted in line with quality standards.
- Review daily analyses and take corrective actions.
- Chemical Dosing and Make‑up
- Manage chemical consumptions through continuous monitoring and optimisation based on laboratory analytical results.
- Ensure chemicals are correctly and time‑sufficiently mixed and ready for dosing.
- Check stock level of all dosing chemicals and ensure orders are placed timely to avoid stockouts.
\ - Leadership
- Manage staff leave and attendance and ensure suitable staffing for shifts.
- Manage staff fatigue and overtime.
- Enforce company disciplinary codes and conduct related disciplinary activities.
- Conduct regular toolbox and risk management talks.
- Report daily to Plant Manager on any staff or equipment risk.
- Drive direct reports training needs.
- Reporting
- Daily reporting to Management on production, downtime, maintenance activities, feed and product quality and chemical inventory.
- Review daily log sheets on plant performance.
- Monthly reporting to Management on production, downtime, maintenance, water quality and chemical inventory, spares inventory and HR matters.
- Safety, Health and Environment
- Ensure all client and company policies and procedures are adhered to.
- Ensure all work is covered by suitable risk assessments.
- Training and Mentoring
- Develop and review site standard operating procedures.
- Train all staff on plant related procedures, instructions and alarm response plans.
- Conduct regular planned task observations on staff.
- Performance Management
- Enforce disciplinary codes and conduct related disciplinary activities.
- Housekeeping
- Ensure good housekeeping practices on the plant are maintained at a high level.
Minimum Requirements
- Grade 12 with Maths and Science
- NQF 4 or Diploma in Water Treatment / Chemical Engineering
- Degree in Water Treatment / Chemical Engineering
- Valid driver's license
Experience
- Analyze plant performance data and water quality data to assess how to modify plant operations when required.
- Understanding of the fundamentals of water treatment processes, concepts and unit operations.
- Understanding mechanical equipment related to mine water treatment systems.
- Performing operations on a water treatment plant safely and efficiently.
- Control the plant operation via the SCADA system, assessing alarms and trends to make interventions.
- Collate and report on all plant performance data, including physical data such as production, flowrates, recoveries, chemical tank levels, chemical consumption, water quality data results, plant maintenance, HR matters etc.
- Ability to identify problems, problem‑solve and take corrective action to correct the deviations from the desired plant performance.
Skills
- Good written and verbal communication skills
- Business acumen
- Leadership skills