Senior Process Design Engineer - Petrochemical

Placements24; Midrand; Hybrid; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Medical aid

Retirement fund

Performance bonuses

Relocation assistance

Job summary

Placements24 is seeking a Senior Process Design Engineer for our client in Midrand, Gauteng. You will conceptualize, design, and optimize chemical processes for new and existing plant operations, driving safety, efficiency, and sustainability across projects.

Ideal candidates have 7+ years in chemical process design, strong simulation skills (Aspen Plus/HYSYS), and Pr. Eng. desirability. The role offers a hybrid work setup and growth opportunities within a global framework.

Qualifications

• Bachelor's or Master's degree in Chemical Engineering from an accredited institution.
• Minimum 7 years of progressive experience in chemical process design with petrochemicals.
• Proficiency in process simulation software such as Aspen Plus or Aspen HYSYS.
• Strong knowledge of thermodynamics, fluid mechanics, heat transfer and reaction kinetics.
• Experience with HAZOP studies and process safety management techniques.
• Pr. Eng. registration with ECSA is highly desirable.
• Experience in Midrand or similar industrial environments is a plus.

Responsibilities

• Develop and evaluate PFDs and P&IDs for various chemical processes.
• Conduct feasibility studies and techno-economic assessments for new technologies and expansions.
• Perform process simulations and modeling using industry-standard software.

Skills

Process design

Process safety

Team collaboration

Technical communication

Education

Bachelor's or Master's degree in Chemical Engineering

Tools

Aspen Plus

Aspen HYSYS

Job description

About the Role

Our client, a leading player in the chemical industry, is seeking a highly skilled and experienced Senior Process Design Engineer to join their dynamic team based in Midrand, Gauteng. This pivotal role involves conceptualizing, designing, and optimizing chemical processes for new and existing plant operations. You will be instrumental in driving innovation and ensuring the efficiency, safety, and sustainability of our client's manufacturing facilities. The ideal candidate will possess a deep understanding of chemical engineering principles and a proven track record in process design within the petrochemical sector. This position offers a unique opportunity to contribute to significant projects and shape the future of chemical processing in South Africa.

Key Responsibilities

• Develop and evaluate process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs) for various chemical processes.
• Conduct feasibility studies and techno-economic assessments for new process technologies and plant expansions.
• Perform process simulations and modeling using industry-standard software (e.g., Aspen HYSYS, ChemCAD).
• Size and specify process equipment such as reactors, distillation columns, heat exchangers, and pumps.
• Ensure all designs comply with relevant safety, environmental, and regulatory standards.
• Collaborate with multidisciplinary engineering teams, including mechanical, electrical, and civil engineers.
• Provide technical support during the construction, commissioning, and startup phases of projects.
• Troubleshoot and optimize existing plant processes to improve yield, reduce energy consumption, and enhance safety.
• Prepare detailed engineering reports, technical specifications, and design documentation.
• Mentor junior engineers and contribute to the continuous improvement of design methodologies.

Requirements

• Bachelor's or Master's degree in Chemical Engineering from an accredited institution.
• A minimum of 7 years of progressive experience in chemical process design, with a significant focus on the petrochemical industry.
• Proficiency in process simulation software such as Aspen Plus, Aspen HYSYS, or similar.
• Strong understanding of thermodynamics, fluid mechanics, heat transfer, and reaction kinetics.
• Experience with HAZOP studies and other process safety management techniques.
• Excellent analytical, problem-solving, and critical-thinking skills.
• Effective communication and interpersonal skills, with the ability to present complex technical information clearly.
• Demonstrated ability to manage multiple projects and meet deadlines.
• Professional Engineer (Pr. Eng.) registration with ECSA is highly desirable.
• Experience working in Midrand, Gauteng or similar industrial environments is a plus.

Benefits

Our client offers a competitive salary package commensurate with experience, along with a comprehensive benefits program including medical aid, retirement fund contributions, and performance-based bonuses. Opportunities for professional development, continuous learning, and career advancement within a globally recognized organization are abundant. The company fosters a collaborative and innovative work environment, encouraging employees to reach their full potential. Relocation assistance may be considered for exceptional candidates.

This hybrid role offers a balance between in-office collaboration and focused remote work, supporting work-life integration.