Senior Process Design Engineer

Placements24; Mtubatuba Local Municipality; Hybrid; ZAR 1,200,000 - 1,800,000; Full time

Benefits offered by this job

Relocation assistance

Hybrid work model

Competitive salary

Job summary

Placements24 is seeking a Senior Process Design Engineer for our client in Richards Bay, KwaZulu-Natal. You will lead conceptualization, design, and detailed engineering of new process units and modifications, ensuring safety, efficiency, and regulatory compliance.

You will collaborate with multi-disciplinary teams, perform process simulations with Aspen HYSYS/Aspen Plus, conduct HAZOP studies, and deliver robust design packages. Hybrid work and relocation assistance may be available.

Qualifications

• Bachelor's degree in Chemical Engineering or related field.
• Minimum 8 years of process design and engineering experience in petrochemical, chemical, or oil and gas.
• Proficiency in process simulation software (Aspen HYSYS, Aspen Plus, or equivalent).
• Strong knowledge of process safety management and HAZOP methodologies.
• Experience with P&ID development, equipment sizing, and line sizing calculations.
• Knowledge of ASME/API codes and standards.
• Ability to work in a hybrid environment with remote collaboration and on-site Richards Bay.

Responsibilities

• Develop process design packages with PFDs, P&IDs, and equipment specs.
• Perform process simulations and calculations to optimize designs.
• Conduct HAZOP studies and risk assessments for safety and compliance.
• Collaborate with mechanical, electrical, civil engineers for integrated execution.
• Prepare technical reports, design justifications, and cost estimates.
• Oversee procurement, construction, and commissioning activities.
• Ensure compliance with ASME, API, and other standards.
• Provide mentorship to junior engineers.
• Keep up-to-date with process technology advancements.

Skills

Chemical engineering

Process design

Hazop

P&ID development

Process simulation

Problem solving

Communication

Remote collaboration

Education

Bachelor's degree in Chemical Engineering

Tools

Aspen HYSYS

Aspen Plus

ChemCAD

Job description

About the Role

Our client, a significant player in the petrochemical industry, is seeking an experienced Senior Process Design Engineer to contribute to their key projects based in Richards Bay, KwaZulu-Natal . This role is essential for the conceptualization, design, and detailed engineering of new process units and modifications to existing facilities. The ideal candidate will possess a strong foundation in chemical engineering principles, extensive experience in process simulation and design software, and a proven track record in delivering safe, efficient, and cost-effective engineering solutions. You will collaborate with multidisciplinary teams to ensure designs meet operational, safety, and environmental requirements. This is a unique opportunity to work on challenging and large-scale projects in a region known for its industrial activity. Join a forward-thinking company committed to innovation and sustainability within the KwaZulu-Natal region.

Key Responsibilities

• Develop process design packages, including process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and equipment specifications.
• Perform process simulations and calculations using industry-standard software (e.g., Aspen HYSYS, ChemCAD) to optimize designs.
• Conduct hazard and operability (HAZOP) studies and risk assessments to ensure process safety and compliance.
• Collaborate with other engineering disciplines (mechanical, electrical, civil) to ensure integrated project execution.
• Prepare technical reports, design justifications, and cost estimates for process modifications and new projects.
• Oversee the technical aspects of procurement, construction, and commissioning phases for assigned projects.
• Ensure designs comply with all relevant industry standards, codes (e.g., ASME, API), and regulatory requirements.
• Troubleshoot and resolve complex technical issues that arise during project execution or in operating plants.
• Provide technical mentorship and guidance to junior engineers and design staff.
• Maintain up-to-date knowledge of process technology advancements and best practices in petrochemical engineering.

Requirements

• Bachelor's degree in Chemical Engineering or a related discipline.
• A minimum of 8 years of experience in process design and engineering within the petrochemical, chemical, or oil and gas industry.
• Proficiency in process simulation software, including Aspen HYSYS, Aspen Plus, or equivalent.
• Strong understanding of process safety management (PSM) principles and HAZOP methodologies.
• Experience with P&ID development, equipment sizing, and line sizing calculations.
• Knowledge of relevant international codes and standards (ASME, API, etc.).
• Excellent problem-solving, analytical, and decision-making skills.
• Strong written and verbal communication skills, with the ability to effectively present technical information.
• Experience working in a Hybrid environment, demonstrating self-discipline and effective remote collaboration.
• Ability to work on-site in Richards Bay for collaborative sessions and project reviews.

Benefits

• Highly competitive salary package.
• Comprehensive medical and retirement benefits.
• Performance-based bonuses.
• Generous annual leave.
• Opportunities for professional development and international travel for training.
• Exposure to significant industrial projects.
• Supportive and professional work environment.
• Relocation assistance available for qualified candidates.