Process Controller x2

AECI; Midvaal Local Municipality; On-site; ZAR 300 000 - 450 000; Full time

Job summary

A leading chemical manufacturing company in Gauteng is seeking a Process Controller to monitor and optimize nitrate production processes. The successful candidate will ensure safety and compliance while achieving production targets and quality standards. Candidates should have a National Diploma in Chemical Engineering and at least 5 years of experience in chemical production operations. The position is full-time with opportunities for continuous improvement initiatives.

Qualifications

• Minimum 5 years experience in chemical or nitrate production operations.
• Proven experience in process optimisation, troubleshooting, and continuous improvement.
• Strong knowledge of chemical/nitrate processes, process safety risk assessment and environmental compliance.

Responsibilities

• Monitor and control nitrate production processes using SCADA / DCS systems.
• Adjust process parameters in real-time to maintain product quality and process efficiency.
• Analyze process data and trends to identify deviations and implement corrective actions.

Skills

SCADA / DCS systems

Problem-solving skills

Teamwork

Communication skills

Education

Matric / NQF Level 4 in Chemical Operations or National Diploma in Chemical Engineering/Process Engineering

Tools

CCTV

Job description

Job Description

The Process Controller is responsible for monitoring controlling and optimizing nitrate production processes to ensure safe efficient and compliant plant operations. The role supports operational excellence by ensuring that production targets, quality standards and safety requirements are consistently met.

Required Outputs : Functional

• Monitor and control nitrate production processes using SCADA / DCS systems.
• Adjust process parameters in real-time to maintain product quality and process efficiency.
• Analyze process data and trends to identify deviations and implement corrective actions.
• Ensure strict adherence to safety health and environmental regulations and company policies.
• Conduct risk assessments, report hazards and participate in incident investigations.
• Promote a culture of safety and proactive risk management within the team.
• Ensure production meets defined targets in terms of quantity quality and timelines.
• Implement process control strategies to minimize waste and energy consumption.
• Collaborate with quality assurance teams to maintain product specifications.
• Identify and troubleshoot process issues, equipment malfunctions or inefficiencies.
• Support continuous improvement initiatives and Lean manufacturing principles.
• Participate in process optimization projects and upgrades.
• Maintain accurate logs, shift reports and process data documentation.
• Prepare daily, weekly and monthly performance reports for management review.
• Ensure compliance with operational procedures and internal audit requirements.
• Work closely with operations, maintenance and laboratory teams to achieve operational goals.
• Support training of junior staff and shift team members on process operations and best practices.
• Actively contribute to cross‑functional projects and initiatives.

Qualifications & Experience

• Matric / NQF Level 4 in Chemical Operations OR National Diploma in Chemical Engineering/Process Engineering or related field
• Minimum 5 years experience in chemical or nitrate production operations
• Proven experience in process optimisation, troubleshooting and continuous improvement
• Strong knowledge of chemical/nitrate processes, process safety risk assessment and environmental compliance
• Proficiency in SCADA / DCS systems
• Strong problem‑solving and decision‑making skills
• Ability to work safely, follow procedures and maintain compliance
• Effective teamwork and communication skills

Key Skills

• CCTV
• Customer Service
• ABAP
• Application Programming
• Event Production
• Control Engineering

Employment Type : Full‑Time

Experience : years

Vacancy : 1