Process Contoller - Project Everest

RCL FOODS; Krugersdorp; On-site; ZAR 250 000 - 350 000; Full time

Job summary

A leading food manufacturing company in Krugersdorp is seeking a Process Controller to monitor food safety and ensure compliance with quality standards. The ideal candidate holds a diploma in Food Science or related fields and has in-depth knowledge of HACCP and GMP. Responsibilities include conducting quality inspections and managing rejected products. This is a permanent position with competitive benefits.

Qualifications

• In-depth knowledge of quality standards in food production.
• Ability to conduct audits and inspections.
• Skills to manage compliance with safety standards.

Responsibilities

• Monitor Food Safety (HACCP & GMPs) in the production process.
• Conduct online quality inspections and complete relevant check sheets.
• Manage rejected products and uphold hygiene standards.

Skills

Quality control in food manufacturing

HACCP knowledge

GMP knowledge

Team collaboration

Internal Auditing skills

Education

Matric with Maths and Science

Diploma in Food Science or Technology/Microbiology/Biotechnology

Job description

Closing Date 2025/11/23

Reference Number RCL251119-1

Company RCL Foods

Job Title Process Controller - Project Everest

Functions SHEQ

Job Type Classification Permanent

Location - Town / City Krugersdorp

Location - Province Gauteng

Location - Country South Africa

Job Description

To monitor Food Safety (HACCP & GMPs) and manage quality standards in production process through identification and correction of non-compliances. Making operational decisions together with relevant supervisory level that fall within the field of responsibility. Influence operations on compliance with quality and safety standards.

Minimum Requirements

• Matric with Maths and Science
• Diploma in Food Science or Technology/ /Microbiology/Biotechnology
• In-depth knowledge of Quality control in food manufacturing, Food Technology, HACCP and GMP knowledge
• Team player with the necessary skills, capabilities and resources required to assist with execution of decisions made
• Internal Auditing skills

Duties & Responsibilities

• Conduct online quality inspections and ensure completion of all relevant check sheets
• Conduct glass and bristle plastic checks to prevent foreign matter contamination
• Conduct shelf-life and traceability checks on all intermediate and raw materials
• Verify all Critical Control Points (CCPs) and Operational Prerequisite Programs (OPRPs)
• Management of rejected products, including safe isolation, disposal, and proper documentation
• Inspect employee lockers and toolboxes to uphold hygiene and safety standards
• Monitor employee adherence to GMPs
• Monitor equipment calibration and conduct equipment verification (i.e., scales, x-rays, metal detectors, thermometer)
• Investigation of customer complaints and facilitation of mock recall exercises to test traceability and responsiveness
• Provide oversight of pest control programs to maintain hygiene and safety standards
• Conduct on-the-job training to all employees to support skill development and regulatory compliance
• Conduct operations, CCP, & OPRP audits in line with the internal audit schedule
• Inspection of finished good pallets during dispatching
• Sampling, baking, and evaluation of online and frozen finished product
• Conduct washouts and pie warmer evaluation
• Conduct label verification
• Maintain document filling
• Conduct micro sampling in line with the micro sampling plan
• Report deviations via the SHEQX system and recommend corrective actions to Processing and Engineering teams
• Monitor and update WIP
• Direct cross-contamination monitoring (e.g., allergen segregation, raw vs. finished product handling, yeast vs. puff pastry separation)
• Cleaning and sanitation monitoring verification (e.g., cleaning schedules, swab tests, sanitation sign-off)
• Provide support during plant trials and validate outcomes as needed
• Uphold compliance with the Integrated Risk Management System