About the Role
Our client, a major player in the mining and metals sector, is seeking an exceptional Principal Chemical Engineer with specialized expertise in extractive metallurgy. This critical on-site position is based in Rustenburg, North West, a region renowned for its rich mineral resources. You will be responsible for the design, development, optimization, and troubleshooting of complex hydrometallurgical and pyrometallurgical processes. This role demands a deep technical understanding of mineral processing, chemical reactions at high temperatures and pressures, and material science. As a Principal Engineer, you will provide expert technical leadership, mentor junior staff, and drive innovation in metal extraction and refining. Your work will directly impact the efficiency, cost-effectiveness, and environmental performance of our client's extraction operations, contributing significantly to their market leadership. This is an unparalleled opportunity for a seasoned chemical engineer to make a substantial impact in a challenging and rewarding industrial environment.
Key Responsibilities
- Lead the design and development of new and improved extractive metallurgical processes (hydrometallurgy and pyrometallurgy).
- Optimize existing processes to maximize metal recovery, minimize reagent consumption, and reduce operational costs.
- Conduct pilot plant studies and oversee the scale-up of metallurgical processes from lab to commercial scale.
- Perform complex process modeling and simulations for thermodynamic and kinetic analysis.
- Troubleshoot operational issues in concentrators, leaching plants, electrowinning circuits, and smelters.
- Develop and implement robust process control strategies.
- Ensure strict adherence to health, safety, and environmental regulations specific to mining and metallurgical operations.
- Prepare detailed technical reports, feasibility studies, and project proposals.
- Mentor and provide technical guidance to a team of engineers and technicians.
- Collaborate with geologists, metallurgists, and operations managers to achieve strategic objectives.
Requirements
- Master's or Ph.D. in Chemical Engineering or Metallurgy from a recognized university.
- A minimum of 10 years of hands-on experience in extractive metallurgy, with a strong focus on mineral processing, hydrometallurgy, and/or pyrometallurgy.
- Proven experience in process design, scale-up, and operational troubleshooting in a mining or metals processing environment.
- Proficiency with metallurgical simulation software (e.g., HSC Chemistry, FactSage) and process modeling tools.
- In-depth knowledge of phase diagrams, reaction kinetics, and thermodynamics relevant to metal extraction.
- Strong understanding of safety protocols and environmental management in the mining industry.
- Excellent leadership, problem-solving, and communication skills.
- Ability to work effectively under pressure in a demanding industrial setting in Rustenburg.
- Professional Engineer (Pr.Eng) registration is highly advantageous.
- Experience with specific commodities (e.g., gold, platinum group metals, base metals) is a significant plus.
Benefits
- Highly competitive salary package.
- Performance-related bonuses.
- Comprehensive medical aid and retirement fund benefits.
- Generous leave provisions.
- Opportunities for continuous professional development and further specialization.
- Accommodation or housing allowance may be provided.
- Relocation assistance for candidates moving to Rustenburg.
- Exposure to cutting-edge technology in the mining sector.