Maintenance Planner – Location: Cape Town
JOB OBJECTIVE(S): Ensuring optimal availability and performance of the plant and equipment.
Ensure a high level of internal customer satisfaction through fast and effective service provisions.
Assist and support the Maintenance Manager.
EDUCATION
- Degree or Diploma in Mechanical Engineering or similar.
- Certificated Millwright.
- Certified SAP user (Maintenance Module).
REGULATORY STANDARDS
Knowledge of Safety Regulations; Familiarity with occupational health and safety standards relevant to maintenance activities.
EXPERIENCE
- Several years of practical experience in maintenance planning, preferably in an industrial or manufacturing setting.
- Specific experience in developing and implementing preventative maintenance programs, including setting up schedules and integrating predictive maintenance technologies within the SAP environment.
- Ability to conduct thorough root cause analyses to identify and address the underlying causes of equipment failures.
- Fully proficient in using the SAP Maintenance Module.
MAIN TASKS / RESPONSIBILITIES
- Asset Assessment: Conducting thorough assessments of all machinery and equipment to identify components prone to wear and potential failure.
- Prioritizing critical assets and defining maintenance strategies based on their importance to production.
- Ensuring functional locations are updated and current.
- Developing Preventative Maintenance Schedules: Creating detailed schedules for routine inspections, lubrication, adjustments, and replacements of components to prevent breakdowns for existing and new equipment.
- Create check sheets as required and incorporate into the PM system, aligned with the machine OEM / Manuals.
- Predictive Maintenance Integration: Incorporating predictive maintenance technologies such as condition monitoring to anticipate and address issues before they become critical.
- Setting Maintenance Standards: Establishing and communicating maintenance standards and best practices for each piece of equipment.
- Collaborating with equipment manufacturers to stay updated on recommended maintenance procedures.
- Continuous Improvement of Plans: Regularly reviewing and updating preventative maintenance plans based on feedback, performance data, and changing operational conditions.
- Training and Awareness: Providing training to maintenance artisans on the importance of preventative maintenance and the specific procedures outlined in the plans.
- Performance Metrics and KPIs: Establishing key performance indicators (KPIs) to measure the effectiveness of preventative maintenance plans.
- Budgeting and Cost Analysis: Working closely with finance teams to allocate budgets specifically for preventative maintenance activities.
- Statutory requirements: Maintain records including corrective actions for all statutory requirements (e.g., lifting equipment, pressure vessels).
KEY PERFORMANCE INDICATORS
- Adherence to Preventative Maintenance schedules.
- Results of statutory inspection audits.
- Completeness of Preventative Maintenance plans.
- Internal customer satisfaction.
- MTBF / MTTR.
COMMUNICATION SKILLS
Effective communication and collaboration with maintenance technicians, engineers, and other stakeholders.
Strong documentation skills for maintaining accurate records, creating work orders, and developing comprehensive maintenance plans.
SKILLS
- Strong understanding of mechanical and electrical systems, equipment operation, and maintenance requirements.
- Proficiency in analyzing maintenance data, interpreting trends, and using data-driven insights to optimize preventative maintenance plans.
- Skills in organizing, planning, and coordinating maintenance activities efficiently.
Package & Remuneration
+/- 42k pm #J-